Notes

The Compression Ratio Of The Pellet Equipment Mold
The Compression Ratio Of The Pellet Machine Mold And Mildew

Prior to the pellet equipment mold is utilized, the compression ratio have to be changed and also computed. This is primarily to readjust the diameter of the mold and mildew, the thickness, the taper and reaming level of the bell mouth, the product of the mold and mildew, the solidity of the mold, and various materials, there are different mold compression ratios.

So we need to adjust and compute according to our actual scenario, so what is the change estimation technique of the pellet maker mold compression ratio?


Compression Ratio Of Pellet Machine Mold

The compression ratio of the pellet equipment die refers to the ratio of the effective size of the die opening of the die to the die diameter, and also is an index showing the extrusion stamina of the pellet maker.

Pellet maker mold compression ratio = mold and mildew hole size/ efficient working size of mold and mildew hole

For a mold with a straight opening, the efficient size of the mold and mildew hole is the complete density of the mold, as well as the little size is the size of the mold opening itself.

Presumption: The size of the die opening is 6mm, and the thickness of the ring die is 45mm

Compression ratio= 6/45= 1:7.5.

The ring mode compression ratio is 1:7.5.

For the launch action opening as well as the external conical hole, the effective length of the die hole is the complete thickness of the mold and mildew minus the length of the launch opening or the size of the external conical hole, and the aperture of the small size section is the aperture for determining the compression ratio.

Presumption: the diameter of the ring die hole is 8mm, the die density is 66mm, as well as the release hole is 18mm.

Compression ratio= 8/( 66-18)= 1:6.

The ring mode compression ratio is 1:6.

Compression ratio is a ratio. For the same compression ratio, its aperture as well as reliable functioning size may be different.

Exactly how To Choose an Appropriate Mold Compression Ratio?

1. The aperture size and output of the mold are very closely related to the inner diameter of the pellet machine mold and mildew as well as the composition of the raw materials. The typical aperture of 8-10 mm normally used in the industry is called conventional data.

The pellet machine larger than 10 mm needs better stress for molding., Relatively talking, the wear is additionally big, users usually call it a biomass pole making machine or a pole making maker.

2. The effective density of the mold and mildew is very crucial for the molding of raw materials.

If the mold is as well thick, the molding time of the raw material is much longer, the thickness of the bits is relatively large, the extrusion is harder, the mold is slim as well as easy to damage, and the thickness of the particles is fairly little.

Journalism temperature is low, the outcome is high, yet the molding rate is low or the molding is poor.

3. The compression ratio of unpleasant devices is determined according to the raw products. The compression ratio of poplar timber is 1:6, the compression ratio of ache timber is 1:7, the compression ratio of tough timber is 1:5, as well as the compression ratio of shavings is 1.: 5.5, the compression ratio of corn stalk is 1:6.5.

From these easy numbers, the compression ratio of different raw materials is various. The harder the raw product, the smaller sized the compression ratio, and the fluffy the raw material, the greater the compression ratio.


That is to say, the extra cosy the raw product, the easier it is to be built. The even more fluffy basic material includes more fibers, and the more fiber-containing materials are less complicated to form.

4. Each small hole directly has 6 mm, 8 mm, and 10 mm. This 1 represents the diameter of each little hole. If floating fish feed machine price of the ring die hole is 8 mm, after that this 1 represents 8, As well as 6 represents the efficient aperture.

The reliable aperture is equal to the diameter of the hole multiplied by the efficient aperture size, which is 6 * 8= 48, which is 8:48, 8:48 is streamlined to 1:6, 1: 6 is the compression ratio of poplar wood. It is transformed this way.

The high quality of the biomass pellet maker's result depends on the compression ratio of the ring die. But if the client does not have high needs for the molding price of your pellets, after that you can properly Decrease the compression ratio, which can not just enhance the outcome, yet additionally lower the service life of the mold and mildew and journalism wheel.

5. cattle feed pellet mill is likewise an essential indicator to measure the top quality of ring die. Under the exact same compression ratio, the greater the roughness worth, the greater the extrusion resistance of the sawdust bits, and the harder it is to discharge the product.

Too much roughness likewise influences the quality of the particle surface. The appropriate roughness value need to be 0.8-1.6. in between.

What To Do If The Mold Compression Ratio Is Also Huge.

1. Experienced operators will certainly readjust the dampness content of the raw products or change the space between the ring molding rollers, and the pellets can be efficiently released without changing the compression ratio. The process needs to be videotaped and tested detailed.
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2. Furthermore, small chicken feed pellet machine can make the mold and mildew with a bigger compression ratio smaller, but changing the ring mold and mildew will certainly impact the firmness of the ring mold and mildew, so it requires to be established according to the actual wear of the mold.

The roughness of the die hole of the pellet maker is additionally a vital indication to gauge the quality of the mold and mildew, and the appropriate roughness worth must be between 0.8-1.6.

Under the same compression ratio, the bigger the roughness value, the higher the fragment extrusion resistance, as well as the more difficult it is to discharge the product. Too much roughness additionally influences the quality of the bit surface area.


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