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Window Sash Repairs

Regularly inspect the window sashes for damage, mildew, and mold. By catching problems before they become serious, you can save money on future repairs.

The sash is the interior framing that moves vertically up or down in windows that open. This article will teach you how to carry out a few simple repairs to the sash.

Weather Stripping

Wood window sashes add a classic aesthetic to your home. When properly maintained, can last for a long time. However, they may become damaged or degraded over time due to exposure to the elements and normal wear and wear and tear. Sash repair specialists can restore windows back to their original condition and keep them looking great much longer than replacement windows.

The first step in sash window repairs is addressing weather stripping, which can be found on both the sash as well as the frame. If it's damaged or worn out, it can cause drafts, as well as other issues. Begin by identifying the window's brand and the glass manufacturer's date (etched on the corner of the glass or the aluminum spacers between panes). Then, remove the sash and mark its height and width so that you can locate new weather stripping that matches.

Next, remove the sash and place it on a table so you can access all four sides. If the sash is double-hung, you'll also need to remove the weights and the ropes that go with them which should have slipped into the pocket that was intended to be in the jamb liner. Once you've taken the sash off using a utility knife, you can use it to cut away the old weather stripping at the corners. Then, remove it by hand or using a putty knife.

Once the sash has been cleared, you can install parting stops. These are long pieces wood that are used to separate the two sashes. Pam prefers standard 1/2-inch by 3/4-inch window trimming from the lumberyard. But, you can substitute for a scrap piece of lumber.

After removing the stopper for the parting and cutting it to length, apply a thin coat of glazing compound over the bottom of the sash. Smooth the compound with your putty knife, then let it dry for at least a few days. After the putty has completely dried, you can apply a topcoat of acrylic latex. This will protect the putty and give your sash a modern look.

Sash Hardware

The hardware that supports window sashes can wear out over time and with use. This could lead to the window or door that is difficult to open or close. upvc window repair to know that replacing and fixing this hardware is usually easy and affordable. If a sash is difficult to operate you can try spraying some grease into the jamb channel, and then slide it open to see if this resolves the issue. If not, the issue is likely to be with the balance of the sash and you'll need to take out the sash to gain access to the hardware.

Sashes for windows should be able to open and close without much effort. However, this may be difficult if weights are worn out or the sash-to-rail meeting rail is not properly coated. This problem can be due to a variety of factors such as a lack of maintenance and a mismatched weight rating.

If the hinges on the window begin to move, this could cause the sash to drag and eventually hit against the frame in the opposite corner (Photo 1). To correct the issue ensure that the sash is in the proper position within the frame's opening and remove it. If the sash is screwed to the hinge arm, you'll have to loosen the hinge arm and replace it (Photo 2). Install the new sash next (Photo 3).

Old windows, especially those in older homes, may be difficult to open and close because of sagging hinges and general lack of energy efficiency. In many cases, a few simple fixes can allow these windows to operate smoothly and save homeowners money on energy costs.


To make these repairs to sash it is essential to have all the necessary tools in place before you begin. Mark the hinge channel location on the frame (Photo 1) using pencil. This will allow you to get the channel back on place correctly when you're finished. Remove the sash and take off the hardware including the parting beads (Photo 2) and the chains or cords which hold it in place. The nozzle shield of the heat gun and a medium setting will soften any putty that has been hardened. Take off the old sash and put it in a labeled bag.

Sash Weights

Sash weights can be replaced to enhance the efficiency of your window sash and reduce the cost of energy. Sash weights are heavy lead or iron cylinders that are enclosed inside a hidden compartment and attached to the movable the sash with rope. These weights function as counterbalances and allow you to open and shut the window without the need for mechanical or electrical devices. If they fail, sashweights are often ignored or disabled by homeowners.

It is difficult to recover the sash-weight that fell from the cavity, so you'll need to find one that fits properly. You will also require a new piece string, a length sashcord and some sashpulleys to tie the new weights to the cord.

Older wood windows are joined with mortise and tenon joints. The wood pegs that keep the components together can be removed with pin punches and hammers. The majority of these pegs have large diameters on one side and a smaller one on the other, which is why it is essential to remove the smaller-diameter sides first. Later sashes made use of glue instead of pins. They can be separated by using a knife and a mallet.

After the sash is removed, you can take off the stops on the sash and get access to the weight pockets. Usually it is done by drilling a hole near the bottom of each jamb. The hole is then covered with an unfinished wooden panel that can be removed to reveal the interior workings.

After the sash has been stopped and the access panel removed, you'll be able to take off the weight of the old sash and replace it with new. Make sure you weigh the sash before you do this, as the weights that were previously used may be different in size from what is needed. After the new weight is installed, thread the string through the sash pulling mechanism. Then, you can nail the string to the frame, but only leave a few inches of string protruding from the head for future adjustments.

Sash Cords

Most old double-hung windows include a chain or cord connected to the weights that keeps the sashes level within the jamb. Over time, these cords can become damaged and render it impossible to raise the windows. A new sash cable will give you the ability to raise and lower the sash and keep it in place when opened.

The first step in replacing sash cords is to locate and take out the access panels located in the jambs. These are usually screwed or nailed into and require removal. It is possible to remove them with a hammer or chisel, but it is always best to lay out dust sheets before beginning any work.

After you have removed the access panel, you can begin to work on the sash. Use a flat bar or chisel, to pry the tiny parting beads from their grooves. It is essential to take your time as they're often placed in a wedge or nail. If the sash is still in place, break the mortise-and-tenon joints out with a screwdriver or hammer, then remove each wood peg. The sash should move freely, however it may need some lubrication in order to feel less stiff.

With the sash open Take a measurement of the sash chain to extend from the pulley on the top of the jamb to the sash slot at the bottom. Cut the cord/chain and then fix it as described in Step 6 above. You can use a hammer and nail or screws, but nails are less likely to cause damage.

If you haven't purchased an item that replaces the old counterbalance system, it's best to keep the original balancing weights in place. They are not expensive and are easy to install if purchased them at architectural salvage stores. Based on the dimensions and shape of your window, you may require one or two sashweights to keep it open.

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