Notes

How to prolong the working life of a pellet machine
Just how to prolong the functioning life of a pellet machine?
Every equipment has a certain functioning life. It depends upon the putting on components. In terms of pellet machines, the wearing parts includes roller, die (ring die or flat die), bearing, as well as transmission, and so on the functioning life of a ring die is 800-1200 hrs, a flat die is 600-800 hours, and also a roller is around 1000 hours. The working life is established by the item top quality, yet also influenced by your making use of routines. Appropriate use as well as regular upkeep can prolong the working life of a pellet equipment.

Feed the pellet equipment with oil mixture
Every time when you complete pellet manufacturing, feed oil mixes (combined sawdust and used oil) to the pellet equipment and also let it run for 1-2 minutes, then you can shut down the machine. After animal feed pellet machine for sale , the die holes are filled with oil combination as well as won't get obstructed by the raw materials With this step, you can begin making pellets straight the following time. It can not only save your time but likewise prolong the working life of the pellet equipment.

But if you do not use the pellet equipment for over 1 month, you 'd much better take out the oil mixture in the die, or they would get set as well as difficult to clear up. This is not good for later use.

Control the purity of raw materials.

Prior to beginning the equipment, ensure there is no contaminants in the feed hopper. However don't put you hand right into the receptacle when the pellet equipment is running. If there is uncommon sound in the feed hopper, you ought to close down the equipment and also get rid of the contaminants, and begin it again.

Make sure there is no stones, steels, huge wood obstructs in the raw materials. Condition permitting, set up a Tublar Magnet or a RCYB on the feed hopper to avoid steels getting into the pellet machine. Besides, you can make use of an automated feeder to achieve uniform feeding, so that the pellet production is much more smooth.

Control the dampness content
Typically, the wetness web content of resources must be 10% -18%. If the moisture content is as well low, the raw products will be too tough. They will certainly increase the power usage as well as the abrasion of the pellet equipment. On the other hand, raw materials with high moisture web content are tough to grate, which will raise the abrasion of the hammer mill. Besides, Journalism and also friction in the pellet mill will certainly warm up the raw products and trigger the moisture to evaporate. The evaporated moisture will mix with the wood powders and also obstruct the holes on the die, therefore minimizing the pellet manufacturing.

Tidy the parts frequently
The pelletizing procedure will generate a lot wood dirt, however the pellet machine are usually not furnished with dirt security device. This requires us to clean the roller, die, main shaft and also bearing on a regular basis. Clear up the sawdust in slots, spaces and also screw holes, or they may trigger crack of the elements.

If you don't utilize the pellet equipment for very long time, I recommend you to send off the elements and clear up the pellets inside the die and the sawdust affixed to the mold surface area, incase they become tight and also tough to eliminate. On the other hand, the sawdust will take in water as well as speed up the corrosion of the components.

Oil the roller, shafts and gearbox
Before the very first time use, add lubricate oil to the transmission, shafts as well as bearings. In everyday use, you ought to lubricate the roller as well as primary shaft daily, and also lube the transmission every a half year. If the roller lacks oil, it will certainly create damages to the bearing and roller shaft, even break down the pellet machine.

Choose appropriate dimension of die
The hole dimension of the die is from 2.5-10mm, and the 4mm, 6mm and 8mm is one of the most popular. The size of die is figured out by the basic materials. If the holes are undersized, the pellet return will certainly be reduced and also no pellets coming out. On the other hand, they will certainly raise the pressure between the roller and die and also shorten the functioning life of the pellet equipment. So you need to consult the sales to select an appropriate die

Change the clearance between the roller and also die.
The roller as well as die (level die or ring die) is the core part of the pellet equipment. Their clearance influence the pelletizing impact as well as the working life. The suitable clearance is between 0.1 mm and also 0.3 mm. If the clearance is larger than 0.3 mm, the raw product layer will be also thick and also minimize the pellet return. If the clearance is less than 0.1 mm, the abrasion of the roller as well as die will raise, as well as affect the working life.

In level die pellet equipment, there are changing nuts on the 2 sides of the machine body. Tighten them up and screw back for 15 ° -30 °. Maintain the two bolts in balanced positions. Then, you can fasten the lock bolts. In ring die pellet equipment, make sure the clearance between each side of the roller and also the ring die coincides. Simply put, the roller and also ring die needs to in the exact same axis, in case the eccentric roller cause abrasion to the ring die.


mobile pellet mill in dry areas
To shield the pellet machine from moist, we need to put the pellet equipment in a clean, completely dry and aerated environment. The metal components are very easy to obtain rust under moist problem, as well as the electrical motor will have faster way or electric leak. These will certainly shorten the working life of the pellet machine.


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