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Window Sash Repairs

Check the windows sashes regularly for any damage, mildew and mold. By catching these problems early, you can save money on repairs in the future.

The sash is an interior frame that is able to move up and down vertically in windows that are open. This article will show you how to carry out a few simple repairs to the sash.

Weather Stripping

Wooden window sashes can add an elegant look to your home. They are also sturdy and can last many years when they are maintained properly. However, they can be damaged or degrade as time passes due to exposure to the elements and wear and tear. Fortunately, sash repair specialists can restore your windows to their original condition and keep them looking fantastic for much longer than newer replacement windows.

The first step in repair sash window damage is to fix weather stripping, which is found on both the sash as well as the frame. It can cause drafts if worn or loose. Begin by identifying the brand of window and the glass manufacturer's date (etched on the glass's corner, or the aluminum spacers between panes). Remove the sash, and mark its size and width so that you can purchase replacement weather stripping that matches.

Then, you can remove the sash from its holder, and place it on an even surface that allows you to see all four sides. If the sash is double-hung, you'll also need to remove the weights and their ropes that should have fallen into the intended pocket in the jamb liner. Once you've removed the sash, use a utility knife to cut away the weather stripping from the corners. Then, take it off by hand or using a putty blade.

After the sash has been cleared, you can replace the stoppers that separate the two sashes. These are long pieces that split the sashes. Pam prefers to replace them with standard 1/2-inch-by - 3/4-inch window trim from the lumberyard, but you can also use a piece of scrap wood.

After removing the parting stop and cutting it to length, apply a thin coat of glazing compound to the bottom of the sash. Smooth it out using your putty knife, and then let it dry for at least a day. After it has fully dried and dried, apply a second coat of acrylic latex paint. This will protect the putty, and give your sash a modern appearance.

Sash Hardware


The hardware that supports window sashes prone to wearing out from the wear and tear of use, and the result can be a door or window that isn't able to open or close easily. The good thing is that fixing and replacing this hardware is typically quite simple and inexpensive. If a sash becomes difficult to operate you can try spraying some lubrication into the jamb channel and then open it to see if this fixes the problem. If not, the issue is most likely due to the sash balance and you'll have to take off the sash to access this hardware.

Window sashes should open and close with little effort. However, this can be difficult if weights are worn out or the sash-to-rail meeting rail is not properly glazed. This can be due to a variety of factors that include the lack of maintenance or a mismatched weight rating.

If the hinges on the window begin to move, this can cause the sash drag and eventually hit against the frame in the opposite corner (Photo 1). To address this problem, first ensure that the sash fits squarely in the frame's opening and then take it out of the window. If the sash has been screwed to the hinge arm, you'll need to remove the hinge arm and replace it (Photo 2). Install the new sash next (Photo 3).

Due to sagging hinges, and a general deficiency in energy efficiency, windows that are old particularly those in older houses, could be difficult to open and close. In many instances, a few easy repairs can turn these windows into smooth operators for the first time and save the homeowner money on energy costs.

It is essential to have the tools needed before you begin. Start by marking the location of the hinge channel on the frame using pencil (Photo 1). This will make it easier to put the channel in the right place when you are finished. Take the sash off, and remove all the hardware, including the parting beads cords, chains, and cords that hold the sash in place. Heat gun with nozzle shield and a medium setting can soften any hardened putty. Take off the old sash and put it in a bag labeled.

Sash Weights

No matter if your window sash repair needs are to replace a damaged cord or to keep your windows functioning, replacing worn out weights for sash will improve its operation and cut down on the energy cost. Sash weights are heavy lead or iron cylinders that are enclosed inside a hidden compartment and attached to the movable the sash with rope. They function as counterbalances and allow you to open and close the window without the need for mechanical or electrical devices. The sash weights are often ignored or discarded by homeowners and then turned into scrap when they fail; therefore, you may need to find replacements.

It is difficult to recover the sash-weight that fell from the cavity, so you'll want to find one that fits correctly. You will also need an additional piece of string, a length the sash cord, as well as some sash pulleys to tie the new sash weights to the sash cord.

Older wood windows are joined using mortise and tenon joints. Hammers and pins can be used to cut off the wood pegs that hold the parts together. The majority of them are large on one side, but smaller on the other. It is essential to first remove the smaller diameter sides. Sashes that were made later in the century utilized glue instead of pegs. They can be separated by cutting the glue line with a knife, then tapping the mortised area loose with a mallet.

After the sash is removed, you can remove the stopper on the sash and get access to the weight pocket. Usually it is done by drilling an opening in the bottom of each jamb. The hole is surrounded by the wooden panel which can be removed to reveal the interior workings.

Once the sash is stopped and the access panel is removed, you can remove the weight that was previously installed and replace it. Be sure to weigh the sash first because the weights you have may not be the right size. After the new weight is installed you can tie a string around it and then thread it through the sash pulley. Then, nail the string to your boxed frame. Leave a few inches at the top of the string to allow future adjustments.

Sash Cords

In most old double-hung window the chain or cord is affixed to the weights. This supports and keeps the sashes of the jamb level. As time passes, these cords can become damaged and make it difficult to raise the windows. A new sash cord will give you the ability to move the sash upwards and downwards and will keep it in its position when it is opened.

The first step to replace sash cords is to find and take out the access panels located in the jambs. window repairs are typically screwed or nailed into and require removal. It is possible to remove them using a hammer or chisel, however, it is best to lay out dust sheets before starting any work.

After removing the access panel, you can begin to work on the sash. Utilize a flat bar or chisel, to pry the small parting beads from their grooves. It is essential to take your time, as these are often placed in a wedge or nail. If the sash is still in place, break the mortise and the tenon joints by using the help of a hammer and pin or screwdriver, and then take out the wood pegs that are on each piece. The sash should move around freely now, however it might require some lubrication to make it feel less stiff.

Measure the length of sash chain/sash cord needed to reach the sash slot at the bottom from the pulley located at the top of the jamb. Cut the chain or cord and attach it in Step 6 above. You can use a hammer, nails or screws. However, nails are less likely than screws to cause damage.

If you haven't purchased an upgrade kit to replace the counterbalance system that was in place before, it's best to keep the original weights for balancing in place. They're not costly and simple to install if you purchase them from salvage shops for architectural use. Based on the dimensions and shape of your window you may require one or two sashweights in order to keep the sash open.

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