Notes

How to prolong the working life of a pellet equipment?<br>
small wood pellet machine has a specific functioning life. It depends upon the using parts. In regards to pellet machines, the putting on parts includes roller, die (ring die or flat die), bearing, as well as transmission, and so on the working life of a ring die is 800-1200 hrs, a flat die is 600-800 hours, and also a roller is around 1000 hours. The working life is figured out by the item high quality, however also affected by your making use of habits. Appropriate use and regular maintenance can prolong the functioning life of a pellet equipment.



Feed the pellet equipment with oil mix

Each time when you complete pellet production, feed oil mixtures (mixed sawdust and used oil) to the pellet equipment and allow it operate for 1-2 mins, after that you can shut down the equipment. Hereafter procedure, the die openings are loaded with oil combination as well as won't obtain obstructed by the resources With this step, you can start making pellets directly the next time. It can not just save your time yet also prolong the functioning life of the pellet machine.



But if you do not make use of the pellet equipment for over 1 month, you would certainly much better secure the oil combination in the die, or they would obtain hardened and not easy to clear. This is not good for later usage.



Control the pureness of basic materials.

Prior to starting the machine, make certain there is no contaminants in the feed hopper. Yet don't place you hand right into the receptacle when the pellet equipment is running. If there is abnormal sound in the feed hopper, you ought to shut down the equipment as well as eliminate the contaminants, and begin it once again.



See to it there is no rocks, metals, large wood obstructs in the raw products. Problem permitting, set up a Tublar Magnet or a RCYB on the feed receptacle to prevent steels entering into the pellet equipment. Besides, you can make use of an automatic feeder to accomplish uniform feeding, to make sure that the pellet manufacturing is more smooth.



Control the wetness content

Generally, the moisture content of raw materials need to be 10% -18%. If the wetness material is also reduced, the raw products will be as well hard. They will certainly raise the power consumption and the abrasion of the pellet equipment. On the other hand, resources with high moisture content are difficult to grate, which will certainly boost the abrasion of the hammer mill. Besides, Journalism and friction in the pellet mill will certainly warm up the raw products as well as trigger the moisture to vaporize. The evaporated moisture will combine with the timber powders and block the holes on the die, hence reducing the pellet production.



Clean the parts on a regular basis

The pelletizing procedure will generate a great deal wood dust, but the pellet machine are usually not geared up with dirt defense gadget. mini pellet press requires us to cleanse the roller, die, major shaft as well as bearing frequently. Clear up the sawdust in slots, voids and screw holes, or they might cause crack of the elements.



If you don't utilize the pellet equipment for long time, I advise you to dispatch the components and clear up the pellets inside the die and the sawdust affixed to the mold surface, incase they become tight as well as hard to get rid of. Meanwhile, the sawdust will absorb water and also speed up the deterioration of the parts.




Lubricate the roller, shafts and also transmission

Prior to the very first time usage, include lubricate oil to the transmission, shafts as well as bearings. In everyday usage, you ought to oil the roller and primary shaft daily, and also oil the gearbox every a half year. If the roller is short of oil, it will certainly cause damage to the bearing and also roller shaft, even break down the pellet equipment.



Choose ideal dimension of die

The hole size of the die is from 2.5-10mm, and also the 4mm, 6mm and also 8mm is one of the most prominent. The dimension of die is determined by the basic materials. If the holes are undersized, the pellet return will be low and also no pellets coming out. Meanwhile, they will certainly boost the stress in between the roller as well as die and shorten the functioning life of the pellet machine. So you require to consult the sales to choose a suitable die



Change the clearance between the roller and also die.

The roller and die (level die or ring die) is the core part of the pellet machine. Their clearance affect the pelletizing impact and also the functioning life. The suitable clearance is in between 0.1 mm and also 0.3 mm. If the clearance is larger than 0.3 mm, the raw product layer will certainly be too thick and lower the pellet return. If the clearance is less than 0.1 mm, the abrasion of the roller and die will enhance, and influence the working life.




In flat die pellet machine, there are adjusting nuts on the 2 sides of the equipment body. Tighten them up and screw back for 15 ° -30 °. Maintain small pellet feed making machine in well balanced settings. After that, you can secure the lock screws. In ring die pellet machine, ensure the clearance in between each side of the roller as well as the ring die coincides. In other words, the roller as well as ring die needs to in the same axis, in case the eccentric roller cause abrasion to the ring die.



Area the pellet equipment in dry areas

To secure the pellet equipment from damp, we need to position the pellet equipment in a clean, dry and ventilated setting. The steel components are easy to get corrosion under moist condition, and also the electric motor will have faster way or electric leak. These will reduce the functioning life of the pellet equipment.


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