Notes

Just how to prolong the working life of a pellet equipment?<br>
Every equipment has a particular functioning life. It relies on the putting on parts. In terms of pellet machines, the wearing parts consists of roller, die (ring die or level die), bearing, and also gearbox, and so on the working life of a ring die is 800-1200 hours, a level die is 600-800 hrs, and a roller is around 1000 hours. The functioning life is established by the product high quality, however likewise affected by your making use of routines. Correct use as well as normal maintenance can prolong the functioning life of a pellet equipment.



Feed the pellet equipment with oil mix

Every time when you end up pellet production, feed oil mixtures (mixed sawdust as well as used oil) to the pellet equipment and also allow it operate for 1-2 minutes, then you can close down the machine. Hereafter procedure, the die openings are full of oil combination and also will not get blocked by the resources With this step, you can begin making pellets directly the next time. It can not only save your time but likewise prolong the functioning life of the pellet machine.



But if you do not make use of the pellet machine for over 1 month, you 'd better secure the oil mixture in the die, or they would obtain hardened as well as hard to clear. This is not good for later usage.




Control the purity of resources.

Before beginning the machine, make sure there is no contaminants in the feed hopper. However don't put you hand right into the receptacle when the pellet equipment is running. If there is abnormal sound in the feed receptacle, you should close down the equipment as well as remove the contaminants, as well as start it once more.



Ensure there is no stones, metals, big timber obstructs in the raw materials. Problem permitting, install a Tublar Magnet or a RCYB on the feed receptacle to avoid metals getting into the pellet equipment. Besides, you can use an automated feeder to achieve uniform feeding, to make sure that the pellet production is extra smooth.



Control the moisture web content

Typically, the wetness material of resources ought to be 10% -18%. If the moisture content is too reduced, the raw products will certainly be as well hard. They will certainly boost the power intake and also the abrasion of the pellet equipment. On the other hand, basic materials with high moisture content are tough to grate, which will certainly enhance the abrasion of the hammer mill. Besides, Journalism as well as rubbing in the pellet mill will warm up the raw products and also trigger the wetness to vaporize. The vaporized dampness will certainly mix with the wood powders and also block the holes on the die, therefore lowering the pellet production.



Tidy the elements frequently

The pelletizing process will produce a lot wood dust, yet the pellet machine are typically not outfitted with dust protection gadget. This requires us to clean the roller, die, main shaft and also bearing frequently. Clear up chicken feed pellet machine in slots, voids and screw holes, or they might trigger crack of the elements.




If you do not make use of the pellet machine for very long time, I recommend you to send off the elements as well as clear up the pellets inside the die and also the sawdust attached to the mold surface, incase they end up being stiff and difficult to remove. On the other hand, the sawdust will soak up water and increase the rust of the elements.



Lubricate the roller, shafts and gearbox

Prior to the very first time usage, include lube oil to the gearbox, shafts as well as bearings. In daily usage, you need to lubricate the roller and also main shaft every day, and also oil the transmission every a half year. If the roller is short of oil, it will certainly create damage to the bearing as well as roller shaft, even break down the pellet machine.



Select suitable dimension of die

The hole size of the die is from 2.5-10mm, and the 4mm, 6mm and 8mm is the most popular. The dimension of die is determined by the resources. If the holes are undersized, the pellet yield will certainly be low and also no pellets appearing. On the other hand, they will raise the stress in between the roller as well as die and shorten the working life of the pellet machine. So you need to consult the sales to choose an ideal die



Adjust the clearance between the roller and die.

The roller and also die (level die or ring die) is the core part of the pellet equipment. Their clearance influence the pelletizing impact as well as the working life. The ideal clearance is in between 0.1 mm as well as 0.3 mm. If the clearance is larger than 0.3 mm, the raw product layer will certainly be too thick and also reduce the pellet return. If the clearance is less than 0.1 mm, the abrasion of the roller and die will increase, and influence the working life.



In flat die pellet machine, there are adjusting nuts on the 2 sides of the machine body. Tighten them up and screw back for 15 ° -30 °. Keep the two bolts in balanced settings. Then, you can fasten the lock bolts. In ring pellet press die , make certain the clearance in between each side of the roller as well as the ring die is the same. Simply put, the roller and ring die should in the exact same axis, in case the eccentric roller cause abrasion to the ring die.



Area the pellet machine in completely dry places

To protect the pellet equipment from damp, we need to place the pellet equipment in a tidy, completely dry and aerated atmosphere. The metal components are very easy to get corrosion under moist condition, as well as the electrical motor will have faster way or electrical leakage. These will certainly shorten the functioning life of the pellet machine.


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