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industrial pelletizer machine and also die is the core part of the pellet machine They establishes the creating price as well as pellet quality. They are also one of the most wearable parts. This article introduces the layout of roller and die in 2 sorts of pellet machine TICO is a specialist flat die pellet machine maker in China. We supply roller, flat die and also various other spare components for the pellet machine.
Flat die in pellet machine.
In flat die pellet machine, the die is a disc with numerous holes on it. It is made of pliable cast iron. After carburizing and also satiating treatment, the firmness is 55-60HRC. The dimension of the holes are from 2.5 mm to 10mm. The most popular sizes are 6mm, 8mm and 10mm. To adjust to various products and manufacturing requirement, the density and hole sizes are different.
The functioning life of a flat die is 300-500 hours. When one side has broken, it can be made use of with the opposite. The size and also size of the hole is created based upon a lot of experiments, so that it achieves the very best compression proportion for 30 biomass products.
The flat die requirement to be replaced when it breaks. It doesn't take much efforts. Simply loosen the lock nuts on both sides, eliminate the top chassis and also secure the roller as well as flat die. TICO provides superior extra components for the pellet machine, including roller and also die.
Roller in flat die pellet machine.
In flat die pellet machine, the rollers are installed on the major shaft. 2 or even more rollers are connected by a roller shaft. The rollers are cyndrical tubes with numerous skid-proof ace on its surface area. During working, the roller shaft turns around the primary shaft, as well as the rollers rotate around the main shaft at the same time. The diameters of the rollers differ with the manufacturing capability.
The firmness of rollers is less than that of flat die, to ensure that they reduce the wear on flat die, as well as lengthen their working life. All rollers must have the very same clearance with the flat die to attain uniform stress. The clearance is in between 0.1-0.3 mm.
The roller adopts conical shape to ensure the rotating rate at the 2 ends coincide. This style can avoid slipping of the roller, reduce energy waste, as well as decrease the wear of flat die. Besides, it adopts an screw main stress modification gadget. It allows you to change the clearance in between roller as well as die, so regarding adjust to various products and also make certain molding impact.
Exactly how do the roller and also flat die work?
When the raw materials are fed into the pellet machine with the receptacle. They fall on the flat die as well as roller. The roller revolves driven by the main shaft, and disperse the raw products on the flat die uniformly. During revolving, the roller and also flat die kinds solid stress and also portion, which will certainly warm up the compression chamber to 80 ℃. In this condition, the products end up being soften and simple to mold and mildew.
The down stress from the roller squeeze the raw materials into the holes on flat die, in which they are developed right into round strips. The strips come to be much longer as well as much longer as the roller maintain pressing the raw products. When the strips appear from the bottom of the holes, there is a slicer reducing them off. The cut strips fall down and release from the outlet. These strips are what we call "timber pellets".
Apartment die and sound die pellet mill contrast
Flat die pellet machine is suitable for residence use and also little workshop production. It sets you back reduced. The size is little and also the production is reasonably reduced. For huge scale manufacturing, ring die pellet machine has even more advantages. pellet machine for chicken feed has large production capability as well as reduced power intake, however the dimension as well as cost is much bigger. The major distinction in between ring die as well as flat die pellet machine are the form of the dies and the placement of rollers.
Ring die in pellet machine
Ring die is an annulus with many openings on it. It is constructed from carbon steel (alloy steel) and stainless-steel, as well as refined by create and also stamp, cutting, boring and also heat treatment. The strength of the ring die is influenced by the number of openings. The bigger the dimension of holes, the less the number.
Rollers in ring die pellet machine
The rollers of ring die pellet machine are normally constructed from high-carbon steel or cooled cast iron. It ought to has higher hardness than the ring die, so that it can recognize the very best compression result and uniform abrasion. The suitable clearance in between the rollers and ring die is 0.1-0.4 mm. There are axial grooves on the surface area of the roller to get hold of the raw products.
How do the roller and also ring die work?
In ring die pellet machine, the 2 rollers are mounted inside the ring die. The roller put pressure exterior on the internal wall surface of the ring die.
The raw products were first fed right into the conditioner for blending. Then they are communicated to the compression chamber by a screw feeder. In the compression chamber, the rollers are still and the ring die rotates drive by the electrical motor. As long as the raw products are gotten by the ring die, they are pressed into the holes. The high temperature as well as stress create physical and also chemical adjustments to the raw materials. When they are extruded out from the ring die, there are slicers that reduced them off. And also the pellets falls down and also get out with the electrical outlet.
Homepage: https://pelletizermachinery.teamblog.jp/archives/27008739.html
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