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Replacing French Door Glass
Replacing a broken pane of glass on a French door is a simple DIY project. Cleaning the glass, removing trim and molding and then installing a new pane is all that's needed.
French doors are made of multiple glass panes that are separated by functional muntin bars also known as Mullions. They come in a wide range of configurations and are able to be triple-paned to cut down the noise and reduce glare.
How to replace a broken pane of glass
Wear rubber gloves and safety glasses prior to replacing the glass. This will protect you from any broken glass fragments that may fall during the process. Work in an open space like a garage and keep your children out. It's best to remove the window frame from the sill to allow greater accessibility and mobility, but you can also replace a pane without taking the entire window out of the frame.
With a putty blade, scrape off any caulking or glazing compound that is around the edge of the window sash. Be careful not to scratch the wood molding that holds the window in place, because you'll require it later to support the new pane.
If you are working with a casement window made of steel it might be anchored by the metal glazing points. These points, along with the old putty will need to be removed before you can take the pane from the frame. A paint scraper or chisel could work. If the putty is difficult to remove, you can use a heat gun to soften it. Place the heat gun one inch from the glass, and move it backwards and forwards to spread the warmth. Double-up the aluminum foil and then place it on the panes that are next to it. This will prevent them from breaking due to the heat.
After you have removed the old glass, apply a damp cloth to wipe the inside of the window sash to get rid of any dirt or dust. It is now time to install a new piece of glass.
To cut a piece of glass to size, first measure the width and height of the existing opening. To purchase a new glass pane that is sized to fit inside the door frame, take these measurements and subtract an eighth inch from each side. bristol french door handle repairs will cut a piece of glass for you, if you give them the measurement.
Warm up a small amount of putty and then roll it into a 3/4-inch rope. Position the putty against one side of the rabbet, and then rest the blade of your putty tool at a 45-degree angle against the frame's rabbet. To cut a piece of the pane, move the knife in a smooth and straight line along the glass's edge. Repeat the process with the remaining edges of the glass and then scrape off the excess putty.
Take the broken Pane
A broken pane of glass in the frame of a French door isn't just a source of irritation for the eye, it's a safety hazard. Replacing a glass pane in a French door is done in a couple of steps and is typically less expensive than replacing the entire door panel. The majority of homeowners can do this by themselves, however professional assistance is available to those who require specialized tools or expertise.
Begin by removing the broken pane of glass and taking care to clean any broken or cracked pieces from the frame. Wear safety goggles and gloves to stop glass shards from getting into your eyes or face. Then, clean out the glass opening to eliminate any caulking or putty that was used to keep the previous pane in place.
The next step is to take off any molding or trim that holds the glass in place. It may be difficult to pull the molding out. Wearing protective equipment and having a person help you in the process of prying is a good idea. It is also recommended to label the pieces you're pulling off, so you can put them back at the appropriate time.
After the molding has been removed and the molding is removed, you can begin putting in the new pane of glass. Visit a glass shop and measure the glass's opening. You should get safety glass for your French door, since it will not shatter easily if it breaks again.
Once you're ready to set up the new piece of glass ensure that it's placed correctly in the opening. Apply a thin layer clear silicone caulk to the edges of the glass.
After the caulk has dried after drying, you can put in a new molding. If the nails that were used originally did not pull through the molding you can hammer in new wire nails to fill the holes left by the old ones. By drilling the holes prior to drilling, you can ensure that the nails don't split through the molding. A well-stocked hardware store stocks very thin bits that can be used to drill holes.
Cut a New Pane of Glass
Make sure you check the spacing between the frame of the window and around the edges before you order an additional pane. You may have to adjust spring clips or triangulars to hold it in place if you find gaps. You should also make sure that the new pane you purchase is the right size for the opening. If it's too big, you may experience leaks and other issues.
The first step is to prepare a work surface. Scrape the old compound off both sides of the frame using a putty blade reveal the bare wood. If the rabbets have become too rough to smooth with the putty knife gently sand them and apply an exterior primer. This will prevent the new glass from absorption of moisture from the wood and shorten its life.
Once the frame is cleaned and prepared, rub some putty until it's soft and malleable. Use the putty knife to apply a thin layer of it to the inside corners of the rabbets, forming an elongated bed for the glass to rest on. Repeat the process for the other edges of the rabbets.
Once the putty has dried take any remaining metal glazing points from the grooves in the sash. Wear safety glasses prior to attempting to remove the points to keep yourself safe from shards glass. A heat gun on a low setting will help you warm and loosen the steel to allow you to bend it out of the frame with pliers.
Once the glass and frame are set, test the frame by sliding it into the frame. Adjust the glass as needed before you secure it with spring clips or metal triangulars. Ensure that the gap between the frame and the glass is uniform and even across all sides. Also, examine the sash's movement to ensure that the new glass won't interfere with closing or opening the window. If you have any issues with the installation, you should consult an expert in restoration to assist you repair and preserve your historic home.
Install the Pane of Glass
Before you install the new pane of glass You should fit it by testing to ensure that it fits snugly. Take measurements of the width and height of the window opening measuring to the edges outside of the L-channels. Subtract 1/8 inch from each measurement to determine the size of glass you need to purchase. By slightly undersizing the glass, you will make it easier to install and will allow for seasonal expansion and contraction of the frame. Bring your measurements to an hardware store or home center and have them cut a piece glass for you. You can also cut the glass yourself, when you have a large sheet available.
After removing the glass pane and cleaning the window sash grooves. Remove any glazing points that held the old pane. A pull-type paint scraper or a chisel is ideal to accomplish this task. If the grooves have an abundance of putty that has been hardened you can soften it by using a heating gun. Be careful to cover surrounding windows and molding with aluminum foil to protect them from the heat.
You can also apply an exterior primer to prevent the putty from absorbing its natural oils. It is also recommended to clean the grooves of the sash.
Press a small amount into the rabbets, in which the glass will be placed. It's not important to be neat at this point. Make sure to press the new pane into the rabbets and then wiggle it with your fingers.
If there are any holes in the wood frame around the glass, fill them with silicone caulk before installing the new glass. If the frame has other fastening mechanisms such as L channels, make use of a hammer and pry them from the sash grooves. Take out any shards of wood that might have come loose during the removal of the frame. To keep pests and water from entering the house put a clear silicone caulk on the bottom edge of frame at the point where it joins floor.
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