Notes

Pellet mill die and also roller design and manufacturer<br>
Roller and also die is the core part of the pellet machine They determines the forming rate and also pellet high quality. They are additionally the most wearable components. This write-up presents the design of roller and also die in 2 types of pellet machine TICO is an expert flat die pellet machine producer in China. We provide roller, flat die and also other extra components for the pellet machine.



Apartment die in pellet machine.

In flat die pellet machine, the die is a disc with many holes on it. It is made of pliable actors iron. After carburizing and relieving treatment, the solidity is 55-60HRC. hop pelletizer of the holes are from 2.5 mm to 10mm. The most preferred dimensions are 6mm, 8mm and 10mm. To adapt to various products and manufacturing demand, the density as well as hole sizes are various.



The functioning life of a flat die is 300-500 hrs. When one side has worn, it can be made use of with the opposite. The size and also size of the hole is designed based on a great deal of experiments, so that it attains the very best compression ratio for 30 biomass products.



The flat die demand to be replaced when it breaks. It doesn't take much initiatives. Just loosen the lock nuts on both sides, remove the upper chassis and obtain the roller as well as flat die. TICO supplies superior spare parts for the pellet machine, including roller as well as die.



Roller in flat die pellet machine.

In flat die pellet machine, the rollers are set up on the major shaft. 2 or more rollers are linked by a roller shaft. The rollers are cylinders with several skid-proof ace on its surface. During working, the roller shaft turns around the main shaft, and also the rollers rotate around the main shaft at the same time. The diameters of the rollers vary with the production capability.




The solidity of rollers is less than that of flat die, to make sure that they reduce the endure flat die, and lengthen their working life. All rollers should have the exact same clearance with the flat die to accomplish consistent stress. The clearance is between 0.1-0.3 mm.



The roller takes on conical shape to make sure the revolving speed at the 2 ends are the same. This style can avoid slipping of the roller, reduce energy waste, and also lower the wear of flat die. Besides, it takes on an screw main pressure modification gadget. It permits you to readjust the clearance in between roller and also die, so as to adjust to different products and also make certain molding effect.



How do the roller and flat die job?

When the raw products are fed right into the pellet machine with the receptacle. They fall on the flat die and roller. The roller turns driven by the main shaft, and also distribute the raw materials on the flat die equally. During revolving, the roller and flat die kinds solid pressure as well as portion, which will heat up the compression chamber to 80 ℃. In this condition, the materials come to be soften and easy to mold.



The down pressure from the roller press the raw materials into the holes on flat die, in which they are formed into cylindrical strips. The strips come to be much longer as well as much longer as the roller maintain pressing the raw materials. When the strips come out from all-time low of the holes, there is a slicer cutting them off. The cut strips fall down and release from the electrical outlet. These strips are what we call "timber pellets".



Apartment die and also call die pellet mill comparison

Apartment die pellet machine appropriates for house usage and tiny workshop production. It costs low. The size is little as well as the manufacturing is reasonably reduced. For large scale manufacturing, ring die pellet machine has more benefits. It has huge production capacity as well as reduced power usage, however the size and price is much larger. The major difference in between ring die and also flat die pellet machine are the shape of the dies as well as the setting of rollers.



Ring die in pellet machine

Ring die is an annulus with lots of openings on it. It is made from carbon steel (alloy steel) and stainless steel, as well as processed by build and also mark, cutting, boring and also heat treatment. The stamina of the ring die is affected by the number of holes. The larger the size of openings, the less the number.



Rollers in ring die pellet machine

The rollers of ring die pellet machine are normally made of high-carbon steel or chilled actors iron. It ought to has greater firmness than the ring die, so that it can understand the best compression effect and also consistent abrasion. The suitable clearance between the rollers and also ring die is 0.1-0.4 mm. There are axial grooves on the surface area of the roller to order the raw products.



How do the roller as well as ring die job?

In ring die pellet machine, the 2 rollers are mounted inside the ring die. The roller placed stress exterior on the inner wall surface of the ring die.




The raw materials were first fed right into the conditioner for blending. Then they are conveyed to the compression chamber by a screw feeder. In the compression chamber, the rollers are still and also the ring die rotates drive by the electrical motor. As long as the raw materials are ordered by the ring die, they are pressed into the holes. The high temperature and also pressure cause physical and also chemical changes to the raw products. When they are extruded out from the ring die, there are slicers that cut them off. As well as the pellets drops as well as venture out via the electrical outlet.


My Website: https://rajeshrana.net/small-floating-fish-feed-pellet-machine/