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Pellet mill die and roller design as well as manufacturer<br>
machine for making chicken feed and also die is the core part of the pellet machine They determines the developing price and also pellet quality. They are also one of the most wearable components. This post presents the style of roller and die in 2 sorts of pellet machine TICO is an expert flat die pellet machine manufacturer in China. We supply roller, flat die and various other spare parts for the pellet machine.



Apartment die in pellet machine.

In flat die pellet machine, the die is a disc with many openings on it. It is made from ductile actors iron. After carburizing and also appeasing therapy, the solidity is 55-60HRC. The dimension of the holes are from 2.5 mm to 10mm. One of the most popular sizes are 6mm, 8mm and 10mm. To adapt to different materials and production requirement, the thickness as well as hole dimensions are various.



The functioning life of a flat die is 300-500 hours. When one side has actually worn out, it can be utilized with the opposite side. The length and dimension of the hole is created based on a large number of experiments, so that it attains the most effective compression ratio for 30 biomass materials.



The flat die demand to be replaced when it wears out. It does not take much initiatives. Simply loosen biofuel pellet machine on both sides, eliminate the top chassis as well as take out the roller and flat die. TICO gives superior extra components for the pellet machine, including roller and die.




Roller in flat die pellet machine.

In flat die pellet machine, the rollers are set up on the main shaft. 2 or even more rollers are linked by a roller shaft. The rollers are cyndrical tubes with many skid-proof ace on its surface. During working, the roller shaft rotates around the major shaft, as well as the rollers rotate around the primary shaft at the same time. The diameters of the rollers differ with the production capability.



The hardness of rollers is less than that of flat die, to make sure that they reduce the endure flat die, and also extend their functioning life. All rollers should have the same clearance with the flat die to achieve consistent pressure. The clearance is in between 0.1-0.3 mm.




The roller embraces tapered form to ensure the turning speed at the 2 ends coincide. This layout can avoid sliding of the roller, decrease energy waste, and reduce the wear of flat die. Besides, it adopts an screw main pressure change tool. It allows you to readjust the clearance between roller as well as die, so as to adjust to various products and also ensure molding impact.



Exactly how do the roller as well as flat die job?

When the raw products are fed into the pellet machine with the receptacle. They fall on the flat die and also roller. The roller turns driven by the major shaft, and distribute the raw materials on the flat die evenly. Throughout turning, the roller as well as flat die forms strong pressure as well as fraction, which will warm up the compression chamber to 80 ℃. In this condition, the products come to be soften and simple to mold and mildew.



The downward pressure from the roller press the raw products right into the holes on flat die, in which they are developed into cylindrical strips. straw pellet machine for sale become much longer and much longer as the roller maintain pressing the raw materials. When the strips come out from the bottom of the holes, there is a slicer reducing them off. The cut strips fall down as well as discharge from the electrical outlet. These strips are what we call "timber pellets".



Apartment die as well as ring die pellet mill contrast

Apartment die pellet machine is suitable for residence use as well as little workshop manufacturing. It costs reduced. The size is little and also the manufacturing is relatively reduced. For big scale manufacturing, ring die pellet machine has even more benefits. It has huge manufacturing capability and also reduced power intake, yet the size and also cost is much bigger. The significant difference between ring die as well as flat die pellet machine are the form of the dies and the setting of rollers.



Ring die in pellet machine

Ring die is an annulus with several holes on it. It is made from carbon steel (alloy steel) and also stainless steel, and refined by create as well as stamp, cutting, boring and warmth treatment. The toughness of the ring die is affected by the variety of openings. The larger the dimension of openings, the less the number.



Rollers in ring die pellet machine

The rollers of ring die pellet machine are typically constructed from high-carbon steel or chilled actors iron. It ought to has greater hardness than the ring die, so that it can recognize the best compression impact and uniform abrasion. The appropriate clearance between the rollers and also ring die is 0.1-0.4 mm. There are axial grooves on the surface of the roller to grab the raw products.



Just how do the roller and also ring die job?

In ring die pellet machine, the 2 rollers are installed inside the ring die. The roller placed stress outside on the inner wall surface of the ring die.



The raw materials were first fed into the conditioner for blending. Then they are shared to the compression chamber by a screw feeder. In the compression chamber, the rollers are still and also the ring die rotates drive by the electric motor. As long as the raw materials are gotten hold of by the ring die, they are squeezed into the holes. The high temperature and stress create physical and chemical adjustments to the raw materials. When they are extruded out from the ring die, there are slicers that reduced them off. And also the pellets falls down as well as venture out via the outlet.


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