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Biomechanical Properties of a Custom Titanium Plate
The biomechanical properties of custom titanium plate are critical to its use in biomedical applications. The following sections will explore the application of titanium in biomedicine, the cost and manufacturing processes, and the biomechanical properties of titanium. To begin, read about the biomechanical properties of titanium. You will find it useful for designing implants, limbs, and other structures. Afterwards, we will look at biomechanical properties and biomechanical testing protocols.
Applications

CAD software has enabled a breakthrough in dental rehabilitation: 3D printed anatomical models have been used to shape titanium implants and evaluate stress distributions. This new technology has opened up a new world of opportunities for oral surgeons. wholesale Titanium plate The process of custom titanium plate manufacturing is fast, easy, and inexpensive, and has several applications. Here are some of them. CAD software is a critical part of the process. By integrating 3D printed models with medical software, a dental surgeon can create patient-specific titanium implants in three weeks.

CAD software also has facilitated rapid prototyping of titanium plates. The first application of 3D printed titanium pelvic implants was to reconstruct a complex defect status in a patient after pelvic chondrosarcoma resection. Another application of 3D-printed titanium pelvic implants was the repair of complex defects in the acetabulum after a pelvic chondrosarcoma removal. The authors of a small-center study compared the results of this technique with the use of traditional methods.
Biomechanical properties

Recent advances in titanium alloy composition have greatly improved the biomechanical properties of this metal, making them a very good choice for use in joint reconstruction. One study, conducted on 64 distal femur fractures, analyzed the callus formation on plain radiographs after the plate was inserted. The authors hypothesized that the greater interfragmentary strain of titanium would promote callus formation. Interestingly, titanium plated fractures had 76% more callus at 6 and 12 weeks postoperatively than the corresponding stainless steel plates. However, only 26% of the titanium-plate constructs had adequate callus formation, while 49% of the stainless steel constructs failed to produce any callus at all.

Another benefit of titanium alloys is their low stiffness. The Young's modulus of a titanium alloy is extremely close to that of cortical bone, which is a prerequisite for its use in biomedical applications. Moreover, titanium alloys are highly biocompatible, which is very important in preventing post-implantation complications. However, in biomedical applications, the mechanical properties of the titanium alloys must match the characteristics of the cortical bone, and the porous surface structures must replicate the mechanical properties of the cortical bone.
Cost

A custom titanium plate is a high-strength alloy with a thickness of six millimeters or more. Titanium plate offers excellent fracture and fatigue resistance, as well as an excellent strength-to-weight ratio. There are different grades of titanium, separated by commercial purity and titanium-based alloys. The most common grades are listed below. If you need a custom titanium plate, contact a professional manufacturer to learn more about your options.

The titanium plate is fabricated according to the skeletal contour of the patient. This prevents stress fatigue during the surgery. The plate is then placed in the patient's skull, with the implant posts fastened to the titanium plates. A custom titanium plate is much more durable than a standard one, and the postoperative course is typically shorter. This method allows the surgeon to focus on the specifics of the patient's skull and reduce the overall cost of the procedure.
Manufacturing process

The manufacturing process of a custom titanium plate involves three stages. The first step is the design stage, where the plate file is translated into a 3D model. Next, the plate is 3D printed using a medical-grade titanium on the AM400 PBF metal 3D printing system. The finished plate is then heat-treated and ultrasonically cleaned. Finally, it is shipped to the surgical center for sterilization. The entire process takes less than three weeks.

Water cutting is the easiest process to use when cutting titanium sheets. The advantage of this method is that it can be done in one pass, enabling very precise tolerances. However, this method is more costly than laser cutting, and the initial cost may be higher. If you have tight tolerances, however, laser cutting is the best choice. It also produces no dust or toxic fumes. In addition, water cutting requires less skill than laser cutting.
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