Notes

Electric Cylinders - Just what They Are, and Why You Ought To Be Applying Them




Electric Cylinders (or electro-mechanical cylinders) are captive linear actuators designed as being a modular system. As a result of lower maintenance costs, enhanced motion control, along with a big list of additional benefits, electric cylinders are rapidly replacing pneumatic cylinders in multiple industries.





Electric Cylinders (or electro-mechanical cylinders) are captive linear actuators designed as a modular system.
On account of lower maintenance costs, enhanced motion control, plus a large list of additional benefits, electric cylinders are rapidly replacing pneumatic cylinders in multiple industries. This handy linear motion product provides internal guiding and anti-rotation features suitable for z-axis and z-theta dual-axis designs. Another unique feature of an electric cylinder is the tubular structure, which shields the leadscrew or ball screw from dust, dirt, as well as other environmental factors, and can be employed in harsh conditions. Additional benefits include:

Accurate charge of speed, position, and force
Smaller in proportions
Easy synchronization of multiple axes
Increased efficiency vs. hydraulic systems
Green (decrease in energy consumption, no use of oil, or hazardous fire resistance fluids)
Suitable for high-temperature and clean application environments
Longer product life
Easy installation
Smooth, quiet operation
Highly customizable
Engineers can configure electric cylinders having a wide array of options, including different mount types like trunnion mounts, mounting feet, and ISO plates.
End effector customizations include imperial or metric threaded ends, clevis, or internal threads to mount other adaptors specific for your project. Electric Cylinders might be constructed with lead screw drives to hold costs low, prevent back driving, and offer anti-backlash options. Or, ball screws drives might be incorporated when higher efficiency and load-speeds are expected.

Standard electric cylinder sizes accept NEMA 17 and 23 motors in single or double stack lengths. Optional encoders can also be added. Other positioning accessories include home position sensors, limit sensors, end of travel sensors, and linear potentiometers. When more sophisticated linear motion is required, adding a servo motor will produce more consistent torque across a variety of speeds. Smart motors are another option and still provide a plug-and-play choice for an onboard drive and programmable controller. These numerous configuration options make electric cylinders unique and highly-customizable linear motion products.

Common uses for electric cylinders are found in the packaging and food processing industries. Other applications include pick-and-place lab automation functions, semi-conductor/wafer processing, and in the farming and agricultural industries. The technology and interface of electric cylinder linear actuators provide quick, economical change-overs and broader functionality, making them an intelligent selection for a number of linear motion systems.

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