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Electric Cylinders - Just what They Are, and Why You Need To Be Using Them

Electric Cylinders (or electro-mechanical cylinders) are captive linear actuators designed being a modular system. Because of lower maintenance costs, enhanced motion control, as well as a large list of additional benefits, electric cylinders are rapidly replacing pneumatic cylinders in multiple industries.

Electric Cylinders (or electro-mechanical cylinders) are captive linear actuators designed as a modular system.
On account of lower maintenance costs, enhanced motion control, plus a long list of additional benefits, electric cylinders are rapidly replacing pneumatic cylinders in multiple industries. This extremely versatile linear motion product provides internal guiding and anti-rotation features well suited for z-axis and z-theta dual-axis designs. Another unique feature associated with an electric cylinder will be the tubular structure, which shields the leadscrew or ball screw from dust, dirt, and other environmental factors, letting it to be employed in harsh conditions. Additional benefits include:

Accurate control over speed, position, and force
Smaller in space
Easy synchronization of multiple axes
Increased efficiency vs. hydraulic systems
Beneficial to our environment (reduction in energy consumption, no use of oil, or hazardous fire resistance fluids)
Suited to high-temperature and clean application environments
Longer product life
Easy installation
Smooth, quiet operation
Highly customizable
Engineers can configure electric cylinders using a wide array of options, including different mount types like trunnion mounts, mounting feet, and ISO plates.
End effector customizations include imperial or metric threaded ends, clevis, or internal threads to mount other adaptors specific in your project. Electric Cylinders may be built with lead screw drives to hold costs low, prevent back driving, and give anti-backlash options. Or, ball screws drives can be incorporated when higher efficiency and load-speeds are needed.

Standard electric cylinder sizes accept NEMA 17 and 23 motors in double or single stack lengths. Optional encoders can even be added. Other positioning accessories include home position sensors, limit sensors, end of travel sensors, and linear potentiometers. When modern-day linear motion is needed, adding a servo motor will produce more consistent torque across a variety of speeds. Smart motors are another choice and provide a plug-and-play selection for an onboard drive and programmable controller. These numerous configuration options make electric cylinders unique and highly-customizable linear motion products.

Common purposes of electric cylinders are normally found in the packaging and food processing industries. Other applications include pick-and-place lab automation functions, semi-conductor/wafer processing, along with the farming and agricultural industries. The technology and interface of electrical cylinder linear actuators provide quick, economical change-overs and broader functionality, which makes them a smart choice for various linear motion systems.

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