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Exactly how to make use of and also keep timber pellet machine properly?<br>
Grinding prior to using

Most roller and also flat dies in pellet machine are processed by high-heat therapy. After planing, drilling, milling, and satiating procedure, there are generally numerous dustcloths inside the die holes, which might influence the pelletizing effects as well as production. For that reason, before beginning a brand-new pellet machine, or after changing a brand-new die, you require to grind it extensively.



We make use of oil blend to refine grind the roller and level die. The oil combination is made up of 20% great sand, 65% biomass materials( like sawdust), 15% waste engine oil. Prior to feeding the oil blend to the pellet machine, you should adjust the clearance between roller and also level die to 0.1-0.3 mm. The grinding process ought to last 15-40 minutes.



For ring die pellet mill, the grinding procedure calls for even more oil mix and longer time. The quantity of oil mix is 10% that of pellet production per hr. The grinding time is 30-50 min. As well as the clearance between ring die and the roller is 0.1-0.4 mm.




Pretreatment of basic materials

The ideal moisture content of biomass products ought to in between 14% and also 20%. Dry products are hard to take shape, wet products will make the pellets loose. The dimension of the raw products must be less than the hole dimension of pellet mill dies. Normally, the hole dimension of the pellet mill die is 6mm and also 8mm, and also the dimension of raw materials ought to be under 5mm, or they might block the holes as well as decrease pellet manufacturing.



The sticky pressure identifies the developing rate of the pellets A lot of biomass products contain lignin, which would thaw under high temperature and also work as binder. Yet some products like rice husk has reduced glue pressure. It need to be combined with sawdust or binders to make pellets



The density and size of the wood pellets.

The density of wood pellets is established by the opening dimension of the die. The length is identified by the slicer. In flat die pellet machine, the slicer is mounted under the level die, while in ring die pellet machine, the slicer is set up outside the ring die. cpm california pellet mill of them can be gotten used to attain different dimensions. For your own use, it is far better to be brief. For transport and selling, it suggest to be a little lengthy.



After the wood pellets come out from the pellet machine, they are warm with some vapors. They can be dried out and also cooled down in an open area, or by a counter-flow cooler. Quick cooling down can improve the firmness of the wood pellets, as well as promote storage and also transport.



Don't close down the machine right after making pellets.

When you finished making pellets, do not shut the pellet machine down at the same time. Include some blended oil and biomass materials to the pellet machine and let it run for 1-2 minutes. In Richi machine , we can load the die openings with oil mixture, so that we can directly begin making pellets the following time. With this process, we can not only maintain the mold and mildew, but additionally save time. When the pellet machine stops, loosen the readjusting screw and eliminate the left products.



The maintenance of roller, die, shafts and also transmission

You ought to get rid of all tough objects and also steel blocks in basic materials prior to feeding them into the pellet machine, or they would trigger damages to the roller, die or primary shaft. You can mount a tubular magnet on the feed receptacle.



The warmth inside the pelletizing chamber can rise to 80 ℃, and also the roller sustains high pressure during procedure. As there is no dirt protector in the pellet machine, so you require to clean up the bearing every 2-5 hrs, and also lubricate it with oil. After every 8 functioning hrs, the primary shaft demand to be fueled oil. The gearbox demand cleansing every half a year. If there is uncommon high warm in the transmission, you can use better gear oil and also raise the clearance in between the gears for maintenance. The securing screw in the transmission part likewise require to be changed consistently.



Exactly how to change roller and also die?

When the rollers breaks, you can replace the roller covering or the whole set of roller. If the bearing obtain loosened or secured, you need to replace the bearing as well as even the shaft.



In ring die pellet machine, just loosen the hoop chuck, take the old ring die apart as well as replace it with a new one. If the ring die is fixed with screws, you need to tremble the ring die delicately, and eliminate the screw with also strength.



In level die pellet machine, the level die is set up with preserving nuts in the keyway. On the 2 sides of the flat die, there are two balanced screw openings. You can utilize the screw driver to push them out, or make use of a magnet to draw them out. Throughout your pressing or pulling, keep the level die vibrating with a hammer, so that the screw will not stuck in the screw hole.



Defense of the drive engine

Select the matched power according to the needed manufacturing. If the power is not nearly enough, the production will certainly be low and the pelletizing effect is poor. If the power is as well huge, it will take in even more power, increase the exhaustion, and shorten the life span of roller and die.



The examination and repair work should be executed in power off problem. The machine ought to be put near the functioning area, so as to reduce the relocating time as long as possible. Protect it from water logging, rainfall, electrical leakage, fire, etc.




Just when we make use of the pellet machine effectively as well as preserve it frequently can we make the most of the pellet machine and prolong its functioning life.


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