Notes

Just how to use as well as keep wood pellet machine correctly?<br>
Grinding before making use of

A lot of roller and also level dies in pellet machine are processed by high-heat therapy. After planing, drilling, milling, and relieving process, there are generally many rags inside the die openings, which might affect the pelletizing impacts and manufacturing. For that reason, prior to starting a brand-new pellet machine, or after replacing a new die, you need to grind it completely.



We utilize oil mixture to refine grind the roller as well as flat die. floating fish pellet machine for sale is composed of 20% fine sand, 65% biomass products( like sawdust), 15% waste engine oil. Before feeding the oil mix to the pellet machine, you should change the clearance between roller and also flat die to 0.1-0.3 mm. The grinding procedure needs to last 15-40 min.



For ring die pellet mill, the grinding process needs more oil mix as well as longer time. The quantity of oil mixture is 10% that of pellet production per hour. The grinding time is 30-50 min. And also the clearance in between ring die and the roller is 0.1-0.4 mm.



Pretreatment of resources

The appropriate dampness web content of biomass materials should between 14% as well as 20%. Dry materials are upsetting form, wet products will make the pellets loose. The size of the raw products must be less than the hole dimension of pellet mill dies. Normally, the hole size of the pellet mill die is 6mm and 8mm, and also the dimension of raw materials must be under 5mm, or they might block the holes as well as reduce pellet production.



The glue force identifies the forming price of the pellets The majority of biomass materials include lignin, which would certainly thaw under heat and also work as binder. Yet some materials like rice husk has low adhesive pressure. It require to be combined with sawdust or binders to make pellets




The thickness and size of the wood pellets.

The density of wood pellets is established by the hole dimension of the die. The size is established by the slicer. In flat die pellet machine, the slicer is installed under the flat die, while in ring die pellet machine, the slicer is set up outside the ring die. Both of them can be adjusted to achieve different sizes. For your own use, it is better to be brief. For transportation and also marketing, it advise to be a little lengthy.



After the timber pellets appear from the pellet machine, they are warm with some vapors. They can be dried and also cooled in an open field, or by a counter-flow colder. Quick cooling can boost the hardness of the timber pellets, and help with storage space and also transportation.



Don't shut down the machine right after making pellets.

When you finished making pellets, do not shut the pellet machine down simultaneously. Add some blended oil and also biomass products to the pellet machine and also allow it run for 1-2 minutes. In this way, we can load the die holes with oil mixture, so that we can directly start making pellets the following time. With this process, we can not just maintain the mold and mildew, yet likewise save time. When the pellet machine stops, loosen up the adjusting screw and eliminate the left materials.



The maintenance of roller, die, shafts as well as transmission

You must get rid of all hard things as well as steel blocks in resources before feeding them right into the pellet machine, or they would certainly trigger damages to the roller, die or primary shaft. You can mount a tubular magnet on the feed receptacle.



The warmth inside the pelletizing chamber can rise to 80 ℃, as well as the roller maintains high pressure throughout procedure. As there is no dust protector in the pellet machine, so you need to clean up the bearing every 2-5 hrs, and lubricate it with oil. After every 8 working hours, the main shaft requirement to be fueled oil. The transmission need cleansing every half a year. If there is irregular high heat in the gearbox, you can utilize far better equipment oil and also boost the clearance in between the gears for maintenance. The attaching screw in the transmission component additionally require to be replaced frequently.



How to replace roller and die?

When the rollers breaks, you can change the roller covering or the whole collection of roller. If grass pelletizer obtain loose or locked, you require to replace the bearing as well as also the shaft.




In ring die pellet machine, just loosen the hoop chuck, take the old ring die apart and replace it with a brand-new one. If the ring die is repaired with screws, you require to shake the ring die delicately, as well as remove the screw with also stamina.



In level die pellet machine, the level die is mounted with preserving nuts in the keyway. On the 2 sides of the flat die, there are two in proportion screw openings. You can make use of the screw driver to push them out, or use a magnet to pull them out. Throughout your pushing or drawing, keep the level die shaking with a hammer, to make sure that the screw won't stuck in the screw opening.



Defense of the drive engine

Select the matched power according to the needed production. If the power is not nearly enough, the production will be reduced as well as the pelletizing impact is poor. If the power is as well huge, it will certainly consume more power, speed up the exhaustion, and reduce the life span of roller and die.



The test and also repair should be carried out in power off problem. The machine should be positioned near the functioning area, so as to minimize the relocating time as long as feasible. Shield it from water logging, rain, electrical leakage, fire, etc.



Only when we use the pellet machine effectively and preserve it frequently can we make the most of the pellet machine and also extend its functioning life.


Website: https://www.acmbangalore.org/floating-fish-feed-pellet-making-machine/