Notes

Pellet mill die as well as roller design and also producer<br>
Roller and die is the core part of the pellet machine They identifies the forming rate as well as pellet high quality. They are likewise the most wearable parts. This write-up presents the style of roller as well as die in 2 kinds of pellet machine TICO is a specialist flat die pellet machine manufacturer in China. We provide roller, flat die and also various other extra parts for the pellet machine.



Flat die in pellet machine.

In flat die pellet machine, the die is a disc with several openings on it. It is made from pliable cast iron. After carburizing as well as appeasing therapy, the solidity is 55-60HRC. The size of the holes are from 2.5 mm to 10mm. The most preferred sizes are 6mm, 8mm and also 10mm. To adapt to different products and production demand, the density and hole dimensions are different.



The working life of a flat die is 300-500 hours. When one side has actually worn, it can be utilized with the opposite side. The size as well as dimension of the hole is developed based on a large number of experiments, to ensure that it achieves the best compression ratio for 30 biomass products.



The flat die demand to be replaced when it breaks. It doesn't take much efforts. Just loosen up the lock nuts on both sides, remove the upper chassis as well as secure the roller and flat die. TICO supplies premium spare components for the pellet machine, including roller as well as die.



Roller in flat die pellet machine.

In flat die pellet machine, the rollers are installed on the primary shaft. 2 or even more rollers are connected by a roller shaft. The rollers are cyndrical tubes with lots of skid-proof ace on its surface. During working, the roller shaft turns around the major shaft, and the rollers rotate around the primary shaft at the same time. The diameters of the rollers differ with the production capacity.



The hardness of rollers is lower than that of flat die, to ensure that they reduce the wear on flat die, as well as prolong their functioning life. All rollers should have the exact same clearance with the flat die to achieve consistent pressure. The clearance is between 0.1-0.3 mm.



The roller embraces tapered form to make sure the turning rate at the 2 ends are the same. This layout can stay clear of sliding of the roller, minimize power waste, and decrease the wear of flat die. Besides, it adopts an screw central stress change gadget. It permits you to readjust the clearance between roller and die, so regarding adapt to different products and guarantee molding result.



Just how do the roller and also flat die job?

When the raw materials are fed into the pellet machine through the receptacle. They fall on the flat die and roller. The roller revolves driven by the major shaft, as well as disperse the raw materials on the flat die uniformly. During turning, the roller as well as flat die types solid stress and portion, which will certainly heat up the compression chamber to 80 ℃. In dog food pellet making machine , the products become soften and easy to mold.



The downward pressure from the roller squeeze the raw materials into the holes on flat die, in which they are created into round strips. The strips become longer and also longer as the roller maintain squeezing the raw materials. When the strips come out from all-time low of the holes, there is a slicer reducing them off. The cut strips fall down and release from the electrical outlet. These strips are what we call "timber pellets".




Flat die and sound die pellet mill contrast

Flat die pellet machine appropriates for house usage as well as tiny workshop manufacturing. It costs reduced. The dimension is tiny and the manufacturing is reasonably low. For huge scale manufacturing, ring die pellet machine has even more benefits. It has large production ability as well as low power consumption, yet the dimension and price is a lot larger. The major difference between ring die and flat die pellet machine are the shape of the dies and the position of rollers.




Ring die in pellet machine

Ring die is an annulus with numerous holes on it. It is constructed from carbon steel (alloy steel) and also stainless-steel, as well as processed by build and stamp, cutting, boring and also heat therapy. The stamina of the ring die is influenced by the number of openings. The bigger the dimension of openings, the much less the number.



Rollers in ring die pellet machine

The rollers of ring die pellet machine are generally made of high-carbon steel or chilled actors iron. It needs to has greater firmness than the ring die, so that it can realize the very best compression result as well as uniform abrasion. The ideal clearance between the rollers as well as ring die is 0.1-0.4 mm. There are grass pellet mill on the surface of the roller to grab the raw materials.



How do the roller as well as ring die job?

In ring die pellet machine, the 2 rollers are installed inside the ring die. The roller put pressure outward on the inner wall surface of the ring die.



The raw products were first fed into the conditioner for blending. Then they are conveyed to the compression chamber by a screw feeder. In the compression chamber, the rollers are still as well as the ring die rotates drive by the electric motor. As long as the raw materials are gotten by the ring die, they are squeezed right into the holes. The high temperature as well as stress trigger physical and also chemical changes to the raw products. When they are extruded out from the ring die, there are slicers that reduced them off. As well as the pellets falls down as well as venture out through the electrical outlet.


Homepage: https://pelletrichi.puzl.com/_news/Misunderstandings-in-acquiring-electrical-efb-pellet-machine/348859