Notes

How a Diamond Wire Saw Works
The origins of the Diamond Wire Saw return a long way. The practice of using diamonds for cutting difficult products can be traced back to Egypt as far back as 2500 BC. Nevertheless, the commercial type of diamond wire saw we utilize today is a far more current development and stems back to in England in the 1950's, when diamond electroplated beads were threaded onto a multi-strand steel cable. Over the next thirty years various companies improved the procedure (which was likewise helped by the production of artificial diamonds ending up being more efficient) and the first commercially viable service was used at Carrara marble quarries in Italy in the late 1960s.

What's different about the Diamond Wire Saw?
The diamond wire saw cutter varies from others, such as the bandsaw, by using abrasion instead of saw teeth. Thanks to the hardness of diamonds, the abrasion strategy can be utilized to cut through almost any product that is softer than the diamond abrasive. The process also produces less kerf and wasted materials when compared to conventional solid blades. The wire cutter also permits circular cutting on all sides, avoiding the wire from getting pinched and is therefore a reliable method of resisting compressive forces while cutting a wide variety of products.


The Diamond Wire Rope
The rope used on an industrial diamond wire saw maker is a made from a loop of high tensile steel linked by a mechanical joiner. On the outside of the rope are carrier rings, on which diamonds are either sintered or kept by an electroplated layer. The last assembled diamond rope is then coated with an elastomeric compound, which helps to maintain the parts and to secure versus rust. This leads to a common size over the carrier rings being around 10mm to 11mm.
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