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Briefly, to construct a wood pellet manufacturing facility, you require:
Locate stable biomass product supply
Find your manufacturing facility near the raw materials and with convenient traffic
Layout your manufacturing facility layout, and also put precaution right
Acquisition wood pellet manufacturing tools according to your need, and recruit staffs
Establish consumers and agents in your home as well as abroad
Resources for wood pellet production
What biomass products do you have? Do you have abundant supply? Are your biomass products gotten making pellets? These are the inquiries you require to take into consideration before building a wood pellet factory
If you have access to ranches, you can utilize various farming wastes like plant straw, rice husk, lawn, cotton stalks, etc. If you have access to forestry, you can use forestry wastes like fallen leaves, branches, barks, bamboos, bagasse, EFB, and so on. If you have accessibility to saw mill or furnishings factory, you can utilize sawdust, wood powder, wood chips, and so on.
You can acquire biomass products from wood processing manufacturing facilities or hacienda owners. The price of virgin fibers is $70-80/ heap, while the expense of recycled wood is lower, concerning $55-65/ load. And machine a pellet require consider your distance from the provider to exercise the transportation cost.
The raw products price is affected by the moisture web content, because you need extra cost for drying out. The higher the dampness content, the a lot more you require invest in manufacturing. You 'd better choose those with low dampness material.
Situate your wood pellet factory.
The area of your manufacturing facility must be big sufficient to hold wood pellet manufacturing, storage, as well as transport. Bear in mind to reserve some locations for growth.
Water source. The factory place ought to have sufficient as well as steady water system. Constant and also effective production rely on easy access to water.
Electrical power. To drive large devices like pellet device, hammer mill, drum dryer, and also counterflow colder, we require big electrical ability. Usually we require to mount transformers to make sure power supply.
Web traffic benefit. It is advise to locate your factory near the raw material supply and also with hassle-free transportation. It can conserve your transport expense as well as help with advertising and marketing and distribution.
Finally, take the rent, power fare, water charge, neighborhood policy right into factor to consider. Generally, the large the production scale, the reduced the system cost, and the greater the economic returns.
Wood pellet manufacturing facility design
All wood pellet production devices should be organized compactly to reduce the sharing distance. The devices needs to be positioned based on the structure of the workshop to assist in procedure, upkeep, as well as management.
Significant production devices like hammer mill, and wood pellet machine must be placed near the home window to ensure that the excellent lightening promote operation.
Arrange the location for resources storage space, wood pellet production, and also pellet storage reasonably to make full use of the room.
Make sure safety measures are in location. Leave enough fire separation range. The raw materials warehouse must have ceilings and also separators to stop water and fire.
Mount wood pellet manufacturing equipment
Pick wood pellet maker with appropriate ability according to your demand. We provide wood pellet assembly line with the performance from 1t/h to 10t/h. If andritz pellet mill manual have needs or any kind of inquiries, please leave us a message.
Mainly, the raw materials need pre-treatment prior to making pellets. Dryer machines serve to decrease the moisture web content in biomass products. It has air flow dryer and drum dryer 2 kinds. Air circulation dryer has tiny size and also applies to products with the size of 3-5mm. Drum dryer has high capability as well as applies to large size products.
Hammer mill is used to reduce the size of biomass materials from under 30mm to 3-5mm. If the dimension of basic materials mores than 30mm, you need a disc chipper or drum chipper to reduce the raw products into wood chips.
For big scale manufacturing, counterflow pellet cooler and also pellet packaging device are important. The cooler serves to decrease the temperature of freshly created pellets, and increase their solidity. Pellet packaging device can load wood pellets in bags by fixed quantities, to ensure that they are convenient for transportation and also marketing.
The devices needs to have the ability to run continually for 24h, with high efficiency as well as reduced failure rate. The molds ought to have long service life. Choose a strong and seasoned maker. You can check its procedure duration as well as range, as well as recognize whether it has obtained the ISO9001 as well as CE certifications.
Recruit personnels
After verifying your production scale, you can hire teams according to real need.
Typically, wood pellet production generates large quantity of dust, which will certainly contribute to labor price. Adoption of high automatic wood pellet production line can reduce the labor expense.
Create wood pellet market
Develop your customers and also agents to make sure that your wood pellets have steady sales network. You can establish both domestic and also oversea market. Currently, Europe and also North America are the major wood pellet market, Korea as well as Japan are expanding market.
You can market wood pellets to households, who utilize wood pellets in heating ranges and also cooking varieties.
You can offer wood pellets to power plant for thermal power generation, or commercial central heating boiler individuals to take the place of coal, petroleum, and also natural gas.
My Website: https://www.wantedly.com/id/richi_machinery
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