Notes

How to prolong the working life of a pellet machine
Just how to prolong the working life of a pellet equipment?
Every equipment has a specific working life. It depends upon the wearing parts. In terms of pellet equipments, the using parts includes roller, die (ring die or level die), bearing, and also gearbox, etc the functioning life of a ring die is 800-1200 hours, a flat die is 600-800 hrs, and a roller is around 1000 hours. animal pellet machine is determined by the item high quality, but also influenced by your using behaviors. Correct use and also routine maintenance can prolong the working life of a pellet machine.

Feed the pellet equipment with oil blend
Every time when you finish pellet manufacturing, feed oil combinations (mixed sawdust as well as made use of oil) to the pellet equipment and also allow it run for 1-2 minutes, after that you can close down the machine. After this process, the die openings are filled with oil combination and will not get obstructed by the basic materials With this step, you can begin making pellets straight the following time. It can not only conserve your time however also prolong the working life of the pellet equipment.

However if you do not use the pellet equipment for over 1 month, you would certainly better obtain the oil combination in the die, or they would obtain solidified as well as hard to clean up. This is bad for later usage.


Control the pureness of resources.
Before starting the machine, make sure there is no foreign matters in the feed hopper. But do not put you hand into the receptacle when the pellet machine is running. If there is abnormal sound in the feed hopper, you must shut down the equipment and also eliminate the contaminants, and start it once more.

Ensure there is no rocks, metals, huge wood blocks in the raw products. pelletizer die plate permitting, install a Tublar Magnet or a RCYB on the feed hopper to prevent steels getting into the pellet equipment. Besides, you can use an automated feeder to accomplish consistent feeding, so that the pellet production is much more smooth.

Control the moisture content
Usually, the wetness web content of resources must be 10% -18%. If the moisture web content is also low, the raw products will certainly be too tough. They will certainly raise the power consumption and the abrasion of the pellet machine. On the other hand, raw materials with high moisture content are hard to pulverize, which will certainly raise the abrasion of the hammer mill. Besides, The pressing and rubbing in the pellet mill will certainly heat up the raw products and also create the wetness to evaporate. The vaporized wetness will blend with the timber powders and also obstruct the holes on the die, hence minimizing the pellet production.

Clean the components frequently
The pelletizing procedure will certainly produce a great deal wood dust, however the pellet machine are generally not furnished with dust defense gadget. This needs us to clean up the roller, die, major shaft and also bearing routinely. Clear up the sawdust in slots, spaces and also screw holes, or they may trigger crack of the components.

If you do not use the pellet machine for very long time, I suggest you to send off the components as well as clear up the pellets inside the die as well as the sawdust affixed to the mold surface, incase they end up being stiff and hard to eliminate. On the other hand, the sawdust will certainly take in water as well as accelerate the deterioration of the components.

Lubricate the roller, shafts as well as transmission
Prior to the very first time usage, include lube oil to the gearbox, shafts as well as bearings. In daily usage, you ought to lubricate the roller as well as major shaft on a daily basis, and also oil the gearbox every a fifty percent year. If the roller is short of oil, it will cause damages to the bearing and roller shaft, even break down the pellet equipment.

Pick suitable size of die
The hole dimension of the die is from 2.5-10mm, and the 4mm, 6mm and also 8mm is one of the most popular. The size of die is identified by the basic materials. If the holes are undersized, the pellet yield will be reduced and also no pellets appearing. On the other hand, they will boost the stress in between the roller as well as die as well as shorten the functioning life of the pellet equipment. So you require to get in touch with the sales to select an ideal die

Readjust the clearance between the roller as well as die.

The roller and also die (flat die or ring die) is the core part of the pellet machine. Their clearance influence the pelletizing impact as well as the working life. The suitable clearance is in between 0.1 mm and 0.3 mm. If the clearance is larger than 0.3 mm, the raw product layer will certainly be also thick as well as reduce the pellet return. If the clearance is less than 0.1 mm, the abrasion of the roller and also die will enhance, and influence the working life.

In level die pellet equipment, there are changing nuts on the 2 sides of the machine body. Tighten them up and also screw back for 15 ° -30 °. Maintain both bolts in balanced settings. After that, you can attach the lock bolts. In ring die pellet machine, make certain the clearance in between each side of the roller and the ring die is the same. Simply put, the roller as well as ring die must in the very same axis, in case the eccentric roller cause abrasion to the ring die.

Area the pellet machine in dry areas
To protect the pellet machine from wet, we require to place the pellet equipment in a clean, dry and also ventilated setting. The metal components are simple to get rust under moist problem, and the electrical motor will have faster way or electrical leak. These will certainly reduce the working life of the pellet machine.


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