Notes

How to prolong the functioning life of a pellet machine?<br>
Every machine has a particular working life. It depends on the wearing components. In regards to pellet equipments, the wearing parts includes roller, die (ring die or flat die), bearing, and also transmission, and so on the functioning life of a ring die is 800-1200 hrs, a level die is 600-800 hours, and a roller is around 1000 hrs. The working life is established by the product high quality, yet also influenced by your utilizing habits. Appropriate use and also regular upkeep can prolong the functioning life of a pellet machine.



Feed the pellet machine with oil mix

Every single time when you finish pellet production, feed oil mixtures (blended sawdust and made use of oil) to the pellet equipment as well as let it run for 1-2 minutes, after that you can close down the machine. After this procedure, the die openings are full of oil mixture as well as will not get blocked by the raw materials With this action, you can start making pellets straight the following time. It can not only save your time but likewise prolong the functioning life of the pellet equipment.



However if you do not make use of the pellet machine for over 1 month, you would certainly better secure the oil mixture in the die, or they would obtain set and also not easy to clear up. This is bad for later usage.



Control the pureness of resources.

Prior to beginning the machine, ensure there is no contaminants in the feed hopper. However do not place you hand into the receptacle when the pellet equipment is running. If there is uncommon sound in the feed hopper, you should shut down the equipment and also get rid of the contaminants, and also start it again.



See to it there is no rocks, steels, large wood blocks in the raw materials. Problem allowing, set up a Tublar Magnet or a RCYB on the feed receptacle to prevent steels getting involved in the pellet equipment. Besides, you can utilize an automated feeder to accomplish consistent feeding, to ensure that the pellet production is a lot more smooth.



Control the wetness web content

Usually, the moisture content of basic materials must be 10% -18%. If the dampness content is as well reduced, the raw products will be also tough. They will certainly boost the power intake as well as the abrasion of the pellet machine. On the other hand, resources with high wetness web content are tough to grate, which will certainly increase the abrasion of the hammer mill. Besides, Journalism and also friction in the pellet mill will warm up the raw materials as well as create the wetness to evaporate. The evaporated moisture will combine with the wood powders and also block the holes on the die, therefore lowering the pellet production.



Clean the elements consistently

The pelletizing procedure will certainly generate a whole lot wood dust, yet the pellet equipment are usually not geared up with dust protection device. This requires us to clean up the roller, die, major shaft and also bearing on a regular basis. Clear up the sawdust in slots, voids and also screw openings, or they may create fracture of the elements.



If you do not make use of the pellet equipment for long time, I advise you to send off the components and clear up the pellets inside the die as well as the sawdust attached to the mold and mildew surface, incase they end up being stiff and difficult to remove. On the other hand, the sawdust will absorb water and also increase the deterioration of the components.



Lube the roller, shafts and also gearbox

Prior to the very first time usage, include lube oil to the gearbox, shafts and also bearings. In daily usage, you ought to lubricate the roller and also major shaft each day, and lubricate the gearbox every a half year. If the roller is short of oil, it will create damages to the bearing as well as roller shaft, even break down the pellet equipment.



Choose ideal dimension of die


The hole dimension of the die is from 2.5-10mm, as well as the 4mm, 6mm as well as 8mm is one of the most prominent. The dimension of die is figured out by the resources. If check my source are undersized, the pellet return will be reduced and also no pellets coming out. On the other hand, they will raise the stress between the roller as well as die as well as shorten the functioning life of the pellet equipment. So you need to consult the sales to choose an ideal die



Readjust the clearance in between the roller as well as die.

The roller and die (level die or ring die) is the core part of the pellet machine. Their clearance influence the pelletizing result as well as the functioning life. article source is in between 0.1 mm and 0.3 mm. If the clearance is larger than 0.3 mm, the raw product layer will be also thick and also decrease the pellet return. If the clearance is less than 0.1 mm, the abrasion of the roller and die will boost, and also affect the working life.



In level die pellet equipment, there are changing nuts on the 2 sides of the machine body. Tighten them up and screw back for 15 ° -30 °. Keep both bolts in well balanced positions. Then, you can fasten the lock bolts. In ring die pellet machine, see to it the clearance between each side of the roller and also the ring die is the same. In other words, the roller and ring die must in the same axis, in case the eccentric roller cause abrasion to the ring die.



Location the pellet machine in completely dry areas

To secure the pellet equipment from damp, we need to place the pellet equipment in a clean, completely dry as well as aerated atmosphere. The metal parts are very easy to get corrosion under damp problem, and also the electric motor will certainly have faster way or electric leakage. These will certainly reduce the working life of the pellet machine.

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