Notes

Just how to prolong the functioning life of a pellet machine?<br>
Every equipment has a particular functioning life. It depends on the using components. In terms of pellet equipments, the wearing components includes roller, die (ring die or flat die), bearing, and also gearbox, and so on the working life of a ring die is 800-1200 hours, a level die is 600-800 hours, and also a roller is around 1000 hrs. The functioning life is identified by the item top quality, yet also affected by your using routines. Appropriate usage as well as routine maintenance can prolong the functioning life of a pellet equipment.



Feed the pellet equipment with oil blend

Every single time when you end up pellet production, feed oil mixes (combined sawdust as well as utilized oil) to the pellet machine as well as let it operate for 1-2 minutes, then you can close down the equipment. Hereafter procedure, the die holes are loaded with oil blend and won't get blocked by the basic materials With this action, you can start making pellets directly the next time. It can not only save your time however additionally prolong the functioning life of the pellet equipment.



However if you don't utilize the pellet equipment for over 1 month, you 'd much better take out the oil combination in the die, or they would certainly obtain solidified and also not easy to clear. This is not good for later usage.




Control the pureness of raw materials.

Prior to beginning the machine, see to it there is no contaminants in the feed hopper. Yet don't put you hand into the receptacle when the pellet machine is running. If there is unusual sound in the feed hopper, you ought to shut down the equipment as well as eliminate the foreign matters, as well as start it once more.



Make sure there is no rocks, metals, large wood blocks in the raw materials. Condition permitting, install a Tublar Magnet or a RCYB on the feed receptacle to stop steels entering the pellet machine. Besides, you can use an automated feeder to accomplish uniform feeding, so that the pellet production is extra smooth.



Control the moisture material

Typically, the moisture content of basic materials must be 10% -18%. If the dampness material is also low, the raw materials will be also tough. They will increase the power consumption as well as the abrasion of the pellet machine. On the other hand, basic materials with high moisture content are tough to grate, which will enhance the abrasion of the hammer mill. Besides, Journalism as well as rubbing in the pellet mill will certainly heat up the raw materials as well as trigger the dampness to evaporate. click this link here now evaporated moisture will blend with the timber powders and block the holes on the die, thus decreasing the pellet production.



Clean the elements routinely

The pelletizing process will produce a lot wood dust, yet the pellet machine are usually not furnished with dust security gadget. This requires us to clean the roller, die, major shaft and also bearing routinely. Clear up the sawdust in ports, spaces and screw holes, or they may trigger fracture of the components.



If you do not use the pellet equipment for very long time, I advise you to dispatch the components and also clear up the pellets inside the die as well as the sawdust attached to the mold surface, incase they come to be rigid and also difficult to remove. On click here for info , the sawdust will soak up water and increase the deterioration of the parts.



Lubricate the roller, shafts and transmission

Prior to the first time usage, add lubricate oil to the transmission, shafts and also bearings. In everyday usage, you must lubricate the roller as well as main shaft daily, as well as lube the transmission every a half year. If the roller lacks oil, it will trigger damage to the bearing and also roller shaft, even break down the pellet machine.



Pick appropriate size of die

The hole dimension of the die is from 2.5-10mm, and the 4mm, 6mm as well as 8mm is the most preferred. The dimension of die is established by the basic materials. If the holes are undersized, the pellet yield will be low and also no pellets appearing. At the same time, they will certainly enhance the pressure between the roller and die and reduce the working life of the pellet machine. So you need to get in touch with the sales to pick an ideal die



Readjust the clearance in between the roller and die.

The roller and die (level die or ring die) is the core part of the pellet equipment. Their clearance influence the pelletizing impact and also the functioning life. The appropriate clearance is in between 0.1 mm and also 0.3 mm. If the clearance is larger than 0.3 mm, the raw product layer will be also thick and also minimize the pellet yield. If the clearance is less than 0.1 mm, the abrasion of the roller and also die will certainly increase, and influence the working life.



In flat die pellet machine, there are readjusting nuts on the 2 sides of the machine body. Tighten them up and screw back for 15 ° -30 °. Maintain both bolts in well balanced positions. Then, you can secure the lock screws. In ring die pellet equipment, see to it the clearance between each side of the roller as well as the ring die is the same. In other words, the roller as well as ring die needs to in the very same axis, in case the eccentric roller cause abrasion to the ring die.



Place the pellet machine in completely dry places

To secure the pellet machine from moist, we require to place the pellet equipment in a tidy, completely dry and aerated atmosphere. The steel components are easy to get rust under wet problem, as well as the electric motor will certainly have faster way or electric leakage. These will certainly reduce the functioning life of the pellet machine.

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