Notes

Exactly how to prolong the working life of a pellet equipment?<br>
Every equipment has a particular working life. It depends on the putting on parts. In pellet mill for home use of pellet equipments, the wearing components consists of roller, die (ring die or level die), bearing, and also gearbox, etc the functioning life of a ring die is 800-1200 hrs, a level die is 600-800 hours, and a roller is around 1000 hrs. The functioning life is identified by the item top quality, however likewise influenced by your using behaviors. Correct use as well as routine upkeep can prolong the working life of a pellet machine.



Feed the pellet machine with oil mix

Each time when you complete pellet manufacturing, feed oil mixes (mixed sawdust and made use of oil) to the pellet equipment as well as let it operate for 1-2 minutes, after that you can shut down the machine. Hereafter process, the die holes are full of oil mix and also will not obtain obstructed by the raw materials With this action, you can begin making pellets directly the following time. It can not only conserve your time yet likewise prolong the working life of the pellet equipment.



Yet if you do not use the pellet machine for over 1 month, you 'd better obtain the oil mixture in the die, or they would obtain hardened and also difficult to clean up. This is not good for later use.



Control the purity of raw materials.

Before starting the machine, make certain there is no contaminants in the feed receptacle. But do not place you hand right into the hopper when the pellet equipment is running. If there is irregular sound in the feed hopper, you ought to close down the equipment and get rid of the contaminants, and also begin it once more.



Make certain there is no rocks, steels, huge wood obstructs in the raw materials. Condition permitting, mount a Tublar Magnet or a RCYB on the feed receptacle to avoid metals entering into the pellet equipment. Besides, you can utilize an automatic feeder to achieve uniform feeding, to make sure that the pellet manufacturing is extra smooth.



Control the wetness material

Usually, the moisture content of resources must be 10% -18%. If the wetness content is too reduced, the raw products will certainly be also tough. They will boost the power intake and the abrasion of the pellet equipment. On the other hand, resources with high dampness web content are difficult to pulverize, which will certainly boost the abrasion of the hammer mill. Besides, richi pellet machine as well as friction in the pellet mill will warm up the raw products and create the wetness to evaporate. The evaporated dampness will certainly combine with the timber powders as well as obstruct the holes on the die, hence lowering the pellet production.



Tidy the components routinely

The pelletizing process will generate a great deal wood dust, however the pellet machine are generally not equipped with dirt security tool. This needs us to clean up the roller, die, major shaft and bearing on a regular basis. Clear up the sawdust in ports, spaces and also screw openings, or they may trigger fracture of the components.



If you don't utilize the pellet machine for very long time, I advise you to dispatch the parts as well as clear up the pellets inside the die and also the sawdust attached to the mold and mildew surface area, incase they become stiff as well as hard to get rid of. At the same time, the sawdust will soak up water and also speed up the rust of the parts.



Lubricate the roller, shafts and also gearbox

Before the very first time use, include lube oil to the gearbox, shafts and bearings. In daily use, you need to lubricate the roller as well as primary shaft daily, as well as lubricate the gearbox every a fifty percent year. If the roller is short of oil, it will trigger damages to the bearing and also roller shaft, even break down the pellet machine.




Choose ideal dimension of die

The hole dimension of the die is from 2.5-10mm, and the 4mm, 6mm and also 8mm is one of the most popular. The dimension of die is figured out by the resources. If the holes are undersized, the pellet return will be low as well as also no pellets appearing. Meanwhile, they will raise the stress between the roller and also die as well as shorten the functioning life of the pellet machine. So you need to speak with the sales to select an appropriate die



Readjust the clearance in between the roller as well as die.

The roller and die (level die or ring die) is the core part of the pellet machine. Their clearance affect the pelletizing effect and also the functioning life. The appropriate clearance is in between 0.1 mm and 0.3 mm. If the clearance is larger than 0.3 mm, the raw product layer will be also thick and minimize the pellet yield. If the clearance is less than 0.1 mm, the abrasion of the roller and die will certainly raise, and also affect the functioning life.



In flat die pellet equipment, there are changing nuts on the 2 sides of the equipment body. Tighten them up and screw back for 15 ° -30 °. Maintain both screws in well balanced placements. After that, you can secure the lock bolts. In ring die pellet machine, see to it the clearance between each side of the roller as well as the ring die coincides. Simply put, the roller and ring die needs to in the same axis, in case the eccentric roller reason abrasion to the ring die.



Location the pellet equipment in completely dry places

To protect the pellet equipment from damp, we need to put the pellet equipment in a clean, dry and also ventilated environment. The metal components are simple to obtain corrosion under moist problem, as well as the electric motor will have shortcut or electric leak. These will certainly shorten the working life of the pellet equipment.

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