Notes

Just how to prolong the functioning life of a pellet machine?<br>
Every machine has a specific functioning life. It depends on the wearing parts. In terms of pellet machines, the using components includes roller, die (ring die or flat die), bearing, as well as transmission, and so on the working life of a ring die is 800-1200 hrs, a flat die is 600-800 hours, and a roller is around 1000 hours. The functioning life is established by the item top quality, however additionally influenced by your using behaviors. Correct usage and regular maintenance can prolong the working life of a pellet equipment.



Feed the pellet machine with oil mix

Whenever when you complete pellet manufacturing, feed oil mixtures (blended sawdust and also used oil) to the pellet machine as well as let it operate for 1-2 mins, then you can close down the equipment. Hereafter process, the die holes are loaded with oil blend and won't obtain obstructed by the resources With this action, you can start making pellets directly the following time. https://richimachinery.mystrikingly.com/blog/drifting-fish-feed-making-machine-as-well-as-mill-rate can not just conserve your time yet additionally prolong the working life of the pellet equipment.



However if you do not use the pellet equipment for over 1 month, you 'd much better take out the oil combination in the die, or they would certainly obtain set as well as hard to clean up. This is not good for later use.



Control the pureness of basic materials.

Before starting the equipment, make sure there is no contaminants in the feed receptacle. However don't put you hand into the hopper when the pellet machine is running. If there is abnormal sound in the feed receptacle, you need to close down the equipment as well as remove the foreign matters, and also start it once again.



Make sure there is no stones, steels, big timber obstructs in the raw products. Problem permitting, mount a Tublar Magnet or a RCYB on the feed receptacle to avoid metals getting involved in the pellet machine. Besides, you can utilize an automatic feeder to attain uniform feeding, to make sure that the pellet production is extra smooth.



Control the moisture material

Typically, the moisture content of resources ought to be 10% -18%. If the dampness material is as well reduced, the raw materials will be too hard. They will certainly boost the power intake and the abrasion of the pellet equipment. On the other hand, raw materials with high dampness web content are difficult to pulverize, which will boost the abrasion of the hammer mill. Besides, The pressing and also friction in the pellet mill will certainly warm up the raw products and trigger the moisture to vaporize. The vaporized wetness will certainly combine with the timber powders and also obstruct the holes on the die, therefore lowering the pellet production.



Tidy the elements regularly

The pelletizing process will create a great deal wood dust, but the pellet equipment are typically not equipped with dust protection device. This requires us to clean the roller, die, major shaft and bearing consistently. Clear up the sawdust in ports, gaps as well as screw holes, or they may create fracture of the components.



If you don't make use of the pellet machine for very long time, I advise you to send off the elements as well as clear up the pellets inside the die as well as the sawdust connected to the mold and mildew surface area, incase they end up being tight and also tough to remove. Meanwhile, the sawdust will take in water and also speed up the deterioration of the components.



Lube the roller, shafts and also gearbox

Before the first time use, add lube oil to the gearbox, shafts and bearings. In my blog -to-day use, you must lubricate the roller and also major shaft daily, and also lubricate the transmission every a half year. If the roller lacks oil, it will create damages to the bearing as well as roller shaft, even break down the pellet machine.



Pick appropriate size of die

The hole size of the die is from 2.5-10mm, and the 4mm, 6mm as well as 8mm is the most popular. The dimension of die is determined by the raw materials. If the holes are undersized, the pellet return will be low and also no pellets appearing. At the same time, they will boost the pressure between the roller and die and shorten the functioning life of the pellet equipment. So you need to get in touch with the sales to select a suitable die



Adjust the clearance in between the roller and die.

The roller as well as die (level die or ring die) is the core part of the pellet equipment. Their clearance affect the pelletizing impact and the functioning life. The suitable clearance is in between 0.1 mm and also 0.3 mm. If the clearance is larger than 0.3 mm, the raw material layer will be too thick and also minimize the pellet yield. If the clearance is less than 0.1 mm, the abrasion of the roller and also die will certainly raise, as well as affect the working life.



In level die pellet machine, there are changing nuts on the 2 sides of the machine body. Tighten them up and also screw back for 15 ° -30 °. Keep both bolts in balanced placements. After that, you can fasten the lock bolts. In ring die pellet equipment, ensure the clearance between each side of the roller as well as the ring die coincides. Simply put, the roller and ring die ought to in the same axis, in case the eccentric roller reason abrasion to the ring die.



Area the pellet machine in completely dry areas


To shield the pellet equipment from moist, we need to position the pellet equipment in a tidy, dry as well as ventilated environment. The metal components are simple to get rust under moist problem, and also the electric motor will have shortcut or electrical leak. These will certainly reduce the functioning life of the pellet equipment.

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