Notes

Just how to prolong the working life of a pellet equipment?<br>
Every machine has a certain functioning life. It relies on the using parts. In regards to pellet machines, the putting on components consists of roller, die (ring die or flat die), bearing, as well as transmission, etc the functioning life of a ring die is 800-1200 hours, a flat die is 600-800 hours, and also a roller is around 1000 hrs. The working life is determined by the item top quality, however additionally affected by your utilizing habits. Proper usage as well as routine maintenance can prolong the functioning life of a pellet equipment.



Feed the pellet machine with oil blend

Every single time when you finish pellet production, feed oil mixtures (mixed sawdust and made use of oil) to the pellet equipment and also let it run for 1-2 mins, after that you can shut down the equipment. After this process, the die holes are loaded with oil blend and also will not get obstructed by the raw materials With this action, you can start making pellets straight the following time. It can not only save your time however additionally prolong the working life of the pellet equipment.



Yet if you don't use the pellet machine for over 1 month, you would certainly better secure the oil mixture in the die, or they would certainly obtain solidified and also not easy to improve. This is bad for later use.



Control the purity of resources.

Prior to starting the equipment, ensure there is no contaminants in the feed hopper. Yet don't place you hand into the receptacle when the pellet machine is running. If there is unusual noise in the feed receptacle, you ought to shut down the machine and remove the foreign matters, as well as begin it once more.



See to it there is no rocks, metals, large timber obstructs in the raw materials. Condition allowing, mount a Tublar Magnet or a RCYB on the feed receptacle to stop metals entering the pellet equipment. Besides, you can utilize an automatic feeder to accomplish uniform feeding, to ensure that the pellet production is much more smooth.




Control the dampness web content

Generally, the moisture content of resources need to be 10% -18%. If https://medium.com/@RICHI.MACHINERY/value-of-upkeep-of-timber-pellet-mill-85d27514d4a9 is too low, the raw products will certainly be also hard. They will increase the power intake and the abrasion of the pellet machine. On the other hand, raw materials with high dampness material are difficult to pulverize, which will enhance the abrasion of the hammer mill. Besides, The pressing and also friction in the pellet mill will warm up the raw materials and cause the moisture to evaporate. The vaporized moisture will mix with the timber powders as well as block the holes on the die, thus decreasing the pellet production.



Tidy the parts routinely

The pelletizing process will certainly produce a whole lot timber dirt, yet the pellet machine are usually not geared up with dust protection gadget. This requires us to cleanse the roller, die, primary shaft and bearing regularly. Clear up the sawdust in slots, gaps and also screw holes, or they may trigger fracture of the elements.



If you do not utilize the pellet equipment for long time, I suggest you to dispatch the components and also clear up the pellets inside the die and the sawdust attached to the mold surface area, incase they end up being rigid as well as hard to get rid of. Meanwhile, the sawdust will absorb water as well as accelerate the rust of the components.



Oil the roller, shafts and also transmission

Before the very first time use, include lube oil to the transmission, shafts and bearings. In daily usage, you must lubricate the roller and primary shaft on a daily basis, as well as lube the transmission every a fifty percent year. If the roller is short of oil, it will certainly trigger damage to the bearing and roller shaft, even break down the pellet machine.



Choose suitable size of die

The hole size of the die is from 2.5-10mm, and also the 4mm, 6mm as well as 8mm is the most prominent. The size of die is established by the raw materials. If the holes are undersized, the pellet return will be low as well as also no pellets coming out. Meanwhile, they will raise the pressure in between the roller and also die as well as reduce the working life of the pellet machine. So you need to get in touch with the sales to select a suitable die



Change the clearance between the roller and also die.

The roller as well as die (flat die or ring die) is the core part of the pellet equipment. Their clearance affect the pelletizing effect as well as the functioning life. click this over here now is in between 0.1 mm as well as 0.3 mm. If the clearance is larger than 0.3 mm, the raw material layer will be too thick and also decrease the pellet return. If the clearance is less than 0.1 mm, the abrasion of the roller and die will raise, and affect the functioning life.



In flat die pellet equipment, there are readjusting nuts on the 2 sides of the equipment body. Tighten them up and screw back for 15 ° -30 °. Keep the two screws in well balanced settings. Then, you can secure the lock screws. In ring die pellet equipment, make sure the clearance in between each side of the roller and the ring die coincides. To put it simply, the roller and also ring die must in the same axis, in case the eccentric roller reason abrasion to the ring die.



Place the pellet equipment in completely dry places

To secure the pellet machine from wet, we need to place the pellet machine in a tidy, completely dry and also aerated environment. The metal components are simple to get rust under moist condition, and the electrical motor will have shortcut or electric leak. These will shorten the working life of the pellet equipment.

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