Notes

Just how to prolong the working life of a pellet equipment?<br>
Every machine has a certain functioning life. It relies on the putting on parts. In regards to pellet machines, the putting on parts consists of roller, die (ring die or level die), bearing, and also gearbox, and so on the functioning life of a ring die is 800-1200 hours, a level die is 600-800 hrs, and also a roller is around 1000 hrs. The working life is identified by the item high quality, yet likewise influenced by your using behaviors. Proper use as well as routine maintenance can prolong the working life of a pellet machine.



Feed the pellet equipment with oil combination

Every time when you complete pellet manufacturing, feed oil combinations (blended sawdust and also utilized oil) to the pellet equipment and let it operate for 1-2 minutes, then you can close down the machine. After this process, the die holes are loaded with oil combination and also will not get obstructed by the raw materials With this action, you can begin making pellets straight the following time. It can not just save your time but also prolong the working life of the pellet equipment.



But if you do not utilize the pellet machine for over 1 month, you would certainly much better get the oil mix in the die, or they would certainly obtain hardened and not easy to clear. This is bad for later use.



Control the purity of raw materials.

Prior to starting the machine, see to it there is no foreign matters in the feed hopper. Yet don't place you hand right into the receptacle when the pellet equipment is running. If there is uncommon sound in the feed receptacle, you must close down the equipment as well as remove the contaminants, as well as start it once again.



Make certain there is no stones, steels, large timber blocks in the raw materials. Problem allowing, mount a Tublar Magnet or a RCYB on the feed hopper to prevent steels entering the pellet equipment. Besides, you can make use of an automated feeder to attain uniform feeding, to ensure that the pellet manufacturing is more smooth.



Control the wetness web content

Typically, the moisture material of raw materials must be 10% -18%. If the moisture content is too reduced, the raw products will be also tough. They will enhance the power usage and also the abrasion of the pellet machine. On the other hand, raw materials with high moisture web content are hard to pulverize, which will certainly enhance the abrasion of the hammer mill. Besides, Journalism as well as rubbing in the pellet mill will warm up the raw products as well as create the dampness to vaporize. The evaporated dampness will certainly blend with the timber powders as well as block the holes on the die, therefore lowering the pellet production.



Clean the elements on a regular basis

The pelletizing process will create a whole lot timber dirt, however the pellet machine are typically not furnished with dirt defense device. This requires us to cleanse the roller, die, primary shaft and bearing regularly. Clear up the sawdust in ports, gaps and also screw openings, or they may create crack of the components.



If you don't utilize the pellet equipment for long time, I recommend you to send off the elements and also clear up the pellets inside the die as well as the sawdust affixed to the mold surface, incase they come to be rigid as well as tough to remove. On the other hand, the sawdust will certainly absorb water and speed up the deterioration of the parts.



Oil the roller, shafts and also transmission

Before the first time use, add lubricate oil to the transmission, shafts and bearings. In try this web-site , you should lubricate the roller and also main shaft each day, and also oil the transmission every a half year. If the roller lacks oil, it will trigger damage to the bearing as well as roller shaft, even break down the pellet equipment.



Choose suitable dimension of die

The hole dimension of the die is from 2.5-10mm, and the 4mm, 6mm as well as 8mm is one of the most popular. The dimension of die is identified by the raw materials. If the holes are undersized, the pellet return will be low and also no pellets coming out. At the same time, they will certainly raise the stress in between the roller and also die and reduce the working life of the pellet machine. So you require to consult the sales to pick an appropriate die



Change the clearance in between the roller and also die.

The roller and also die (flat die or ring die) is the core part of the pellet machine. Their clearance influence the pelletizing result and the working life. The appropriate clearance is in between 0.1 mm and 0.3 mm. If the clearance is larger than 0.3 mm, the raw material layer will be as well thick as well as lower the pellet yield. If the clearance is less than 0.1 mm, the abrasion of the roller and die will increase, as well as affect the working life.



In flat die pellet equipment, there are changing nuts on the 2 sides of the equipment body. Tighten them up and also screw back for 15 ° -30 °. Maintain both screws in balanced placements. Then, you can secure the lock screws. In ring die pellet equipment, ensure the clearance between each side of the roller and also the ring die is the same. To put it simply, the roller and also ring die ought to in the exact same axis, in case the eccentric roller cause abrasion to the ring die.



Place the pellet equipment in completely dry locations


To safeguard the pellet equipment from moist, we require to put the pellet equipment in a tidy, dry and ventilated atmosphere. richi pellet are easy to get rust under moist problem, and the electrical motor will have faster way or electrical leakage. These will shorten the functioning life of the pellet machine.

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