Notes

How to prolong the functioning life of a pellet machine?<br>
Every equipment has a specific functioning life. It relies on the wearing components. In terms of pellet machines, the using parts consists of roller, die (ring die or flat die), bearing, as well as gearbox, etc the functioning life of a ring die is 800-1200 hrs, a level die is 600-800 hours, as well as a roller is around 1000 hrs. richi pellet mill is determined by the item high quality, but also affected by your making use of routines. Appropriate use and regular upkeep can prolong the functioning life of a pellet machine.



Feed the pellet equipment with oil mix

Every time when you end up pellet manufacturing, feed oil mixtures (combined sawdust as well as made use of oil) to the pellet equipment and let it operate for 1-2 minutes, after that you can close down the equipment. Hereafter process, the die openings are full of oil mix and will not obtain blocked by the basic materials With this step, you can start making pellets directly the next time. It can not only save your time but additionally prolong the working life of the pellet equipment.



Yet if you do not use the pellet machine for over 1 month, you 'd much better get the oil mixture in the die, or they would obtain hardened and hard to clean up. This is not good for later use.



Control the pureness of raw materials.

Before starting the machine, make certain there is no contaminants in the feed hopper. Yet don't place you hand into the hopper when the pellet equipment is running. If there is abnormal noise in the feed receptacle, you ought to close down the machine and also remove the foreign matters, as well as start it once more.



Make sure there is no rocks, metals, large wood blocks in the raw products. Condition allowing, install a Tublar Magnet or a RCYB on the feed receptacle to prevent metals getting into the pellet equipment. Besides, you can utilize an automatic feeder to accomplish consistent feeding, to ensure that the pellet manufacturing is a lot more smooth.



Control the dampness web content

Typically, the dampness content of resources need to be 10% -18%. If the dampness material is as well reduced, the raw materials will certainly be as well tough. They will enhance the power intake and also the abrasion of the pellet machine. On the other hand, raw materials with high wetness material are difficult to pulverize, which will raise the abrasion of the hammer mill. Besides, Journalism and friction in the pellet mill will certainly warm up the raw products and also trigger the wetness to vaporize. The evaporated moisture will mix with the wood powders as well as obstruct the holes on the die, hence reducing the pellet production.



Clean the elements routinely

The pelletizing process will produce a whole lot wood dust, but the pellet machine are usually not equipped with dirt defense tool. feed pellet mill needs us to cleanse the roller, die, primary shaft as well as bearing consistently. Clear up the sawdust in slots, voids as well as screw openings, or they may create crack of the components.



If you do not use the pellet machine for long period of time, I recommend you to send off the parts and clear up the pellets inside the die and the sawdust affixed to the mold surface area, incase they become rigid and also difficult to eliminate. Meanwhile, the sawdust will certainly absorb water and speed up the rust of the elements.



Lube the roller, shafts and also transmission

Prior to the very first time use, add lubricate oil to the transmission, shafts and also bearings. In day-to-day use, you should oil the roller and primary shaft everyday, and also lube the transmission every a fifty percent year. If the roller lacks oil, it will cause damages to the bearing as well as roller shaft, even break down the pellet machine.



Choose appropriate dimension of die

The hole dimension of the die is from 2.5-10mm, as well as the 4mm, 6mm and also 8mm is the most preferred. The size of die is identified by the basic materials. If the holes are undersized, the pellet yield will be low as well as even no pellets coming out. At the same time, they will certainly increase the stress between the roller and die and also reduce the functioning life of the pellet equipment. So you require to get in touch with the sales to pick an ideal die



Readjust the clearance between the roller as well as die.

The roller and also die (flat die or ring die) is the core part of the pellet machine. Their clearance influence the pelletizing effect and also the working life. The ideal clearance is between 0.1 mm as well as 0.3 mm. If the clearance is larger than 0.3 mm, the raw product layer will be as well thick and also lower the pellet return. If the clearance is less than 0.1 mm, the abrasion of the roller and also die will certainly boost, and affect the working life.



In level die pellet equipment, there are adjusting nuts on the 2 sides of the equipment body. Tighten them up as well as screw back for 15 ° -30 °. Maintain both screws in well balanced settings. Then, you can fasten the lock screws. In ring die pellet equipment, make certain the clearance between each side of the roller and also the ring die coincides. In other words, the roller as well as ring die ought to in the exact same axis, in case the eccentric roller reason abrasion to the ring die.



Place the pellet equipment in completely dry places

To shield the pellet machine from damp, we require to place the pellet machine in a tidy, dry and aerated atmosphere. The steel parts are simple to get rust under wet condition, and the electrical motor will certainly have faster way or electrical leakage. These will reduce the functioning life of the pellet machine.


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