Notes

How to prolong the functioning life of a pellet machine?<br>
Every equipment has a specific working life. It depends on the using components. In regards to pellet equipments, the using parts consists of roller, die (ring die or level die), bearing, as well as gearbox, and so on the working life of a ring die is 800-1200 hours, a flat die is 600-800 hrs, and a roller is around 1000 hours. The functioning life is established by the item quality, however also influenced by your making use of behaviors. Proper usage and normal maintenance can prolong the functioning life of a pellet equipment.



Feed the pellet equipment with oil mix

Every time when you end up pellet production, feed oil combinations (combined sawdust and also utilized oil) to the pellet equipment and allow it run for 1-2 minutes, then you can shut down the equipment. Hereafter process, the die openings are full of oil mix and won't obtain blocked by the resources With this action, you can start making pellets directly the next time. why not look here can not just conserve your time but also prolong the functioning life of the pellet machine.



Yet if you do not use the pellet equipment for over 1 month, you 'd better get the oil blend in the die, or they would get solidified as well as not easy to clean up. This is not good for later use.



Control the purity of resources.

Before beginning the machine, make certain there is no foreign matters in the feed receptacle. However don't place you hand into the receptacle when the pellet equipment is running. If there is unusual sound in the feed hopper, you need to close down the equipment and eliminate the contaminants, and also start it once more.



Make sure there is no stones, metals, big wood obstructs in the raw products. Problem permitting, install a Tublar Magnet or a RCYB on the feed receptacle to avoid metals entering into the pellet equipment. Besides, you can use an automatic feeder to achieve uniform feeding, to ensure that the pellet production is a lot more smooth.



Control the moisture web content

Usually, the wetness material of basic materials should be 10% -18%. If the wetness web content is as well low, the raw materials will be as well hard. Learn More Here will certainly raise the power usage as well as the abrasion of the pellet machine. On the other hand, basic materials with high dampness content are difficult to pulverize, which will raise the abrasion of the hammer mill. Besides, Journalism and rubbing in the pellet mill will warm up the raw products as well as cause the moisture to vaporize. The vaporized wetness will combine with the timber powders and also obstruct the holes on the die, thus decreasing the pellet manufacturing.




Clean the elements frequently

The pelletizing procedure will create a lot wood dust, but the pellet equipment are generally not geared up with dirt security device. This needs us to clean up the roller, die, major shaft and bearing routinely. Clear up the sawdust in slots, spaces as well as screw holes, or they might trigger crack of the elements.



If you don't use the pellet machine for long period of time, I advise you to dispatch the elements as well as clear up the pellets inside the die and the sawdust affixed to the mold and mildew surface, incase they become stiff as well as difficult to remove. On the other hand, the sawdust will soak up water and speed up the corrosion of the elements.



Lubricate the roller, shafts and also transmission

Prior to the very first time usage, include lubricate oil to the gearbox, shafts and bearings. In day-to-day usage, you ought to lube the roller as well as main shaft daily, and lube the gearbox every a fifty percent year. If the roller is short of oil, it will certainly trigger damage to the bearing and roller shaft, even break down the pellet equipment.



Select appropriate size of die

The hole dimension of the die is from 2.5-10mm, as well as the 4mm, 6mm as well as 8mm is the most prominent. The size of die is identified by the raw materials. If the holes are undersized, the pellet yield will certainly be reduced and also no pellets coming out. On the other hand, they will certainly raise the pressure between the roller and also die and shorten the functioning life of the pellet machine. So you need to seek advice from the sales to choose a suitable die



Change the clearance in between the roller and die.

The roller as well as die (flat die or ring die) is the core part of the pellet machine. Their clearance influence the pelletizing result and also the working life. The appropriate clearance is between 0.1 mm as well as 0.3 mm. If the clearance is larger than 0.3 mm, the raw product layer will be also thick and also decrease the pellet yield. If the clearance is less than 0.1 mm, the abrasion of the roller as well as die will increase, and affect the functioning life.



In level die pellet machine, there are readjusting nuts on the 2 sides of the equipment body. Tighten them up and screw back for 15 ° -30 °. Maintain both bolts in well balanced placements. After that, you can attach the lock screws. In ring die pellet equipment, make sure the clearance in between each side of the roller and also the ring die is the same. In other words, the roller and also ring die ought to in the exact same axis, in case the eccentric roller reason abrasion to the ring die.



Area the pellet equipment in completely dry locations

To safeguard the pellet machine from moist, we require to put the pellet equipment in a clean, dry and also ventilated setting. The metal parts are easy to get corrosion under wet problem, as well as the electric motor will have shortcut or electric leak. These will reduce the functioning life of the pellet equipment.

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