Notes

The Compression Ratio Of The Pellet Equipment Mold
The Compression Ratio Of The Pellet Maker Mold

Before the pellet equipment mold is used, the compression ratio need to be changed as well as calculated. This is mainly to readjust the size of the mold and mildew, the density, the taper and reaming level of the bell mouth, the material of the mold and mildew, the solidity of the mold, and different products, there are various mold compression ratios.

So we need to adjust as well as determine according to our actual scenario, so what is the modification calculation approach of the pellet equipment mold and mildew compression ratio?

Compression Ratio Of Pellet Machine Mold And Mildew

The compression ratio of the pellet machine die describes the ratio of the efficient size of the die opening of the die to the die diameter, and is an index mirroring the extrusion toughness of the pellet equipment.

Pellet machine mold compression ratio = mold and mildew hole diameter/ efficient working size of mold and mildew hole

For a mold and mildew with a straight opening, the reliable size of the mold and mildew opening is the total thickness of the mold and mildew, and the tiny size is the size of the mold hole itself.

Assumption: The size of the die opening is 6mm, and the thickness of the ring die is 45mm

Compression ratio= 6/45= 1:7.5.

The ring mode compression ratio is 1:7.5.

For the release action opening as well as the outer tapered hole, the efficient size of the die opening is the complete thickness of the mold minus the size of the launch hole or the length of the external tapered opening, as well as the aperture of the tiny size area is the aperture for calculating the compression ratio.

Presumption: the size of the ring die hole is 8mm, the die thickness is 66mm, and also the launch hole is 18mm.

Compression ratio= 8/( 66-18)= 1:6.

The ring mode compression ratio is 1:6.

Compression ratio is a ratio. For the exact same compression ratio, its aperture and effective working size might be various.

Exactly how To Pick an Ideal Mold And Mildew Compression Ratio?

1. The aperture dimension and outcome of the mold are carefully related to the internal size of the pellet maker mold and also the composition of the raw materials. The conventional aperture of 8-10 mm normally made use of in the market is called conventional data.

The pellet maker larger than 10 mm calls for higher pressure for molding., Relatively talking, the wear is additionally huge, users normally call it a biomass pole making maker or a pole making machine.

2. The reliable thickness of the mold is extremely essential for the molding of raw materials.

If the mold is also thick, the molding time of the raw product is much longer, the thickness of the bits is reasonably big, the extrusion is harder, the mold and mildew is slim and easy to break, as well as the thickness of the particles is reasonably tiny.

The pressing temperature is low, the outcome is high, yet the molding rate is reduced or the molding is poor.

3. The compression ratio of rough tools is identified according to the raw materials. The compression ratio of poplar wood is 1:6, the compression ratio of ache timber is 1:7, the compression ratio of hard wood is 1:5, and the compression ratio of shavings is 1.: 5.5, the compression ratio of corn stalk is 1:6.5.

From these easy numbers, the compression ratio of different basic materials is various. The more challenging the raw material, the smaller the compression ratio, as well as the fluffy the raw product, the greater the compression ratio.

That is to state, the more cosy the raw product, the less complicated it is to be formed. The more cosy resources contains much more fibers, as well as the more fiber-containing materials are less complicated to form.


4. Each tiny hole straight has 6 mm, 8 mm, and 10 mm. This 1 stands for the diameter of each little opening. If the size of the ring die opening is 8 mm, after that this 1 represents 8, And 6 stands for the efficient aperture.

The effective aperture is equal to the diameter of the hole multiplied by the efficient aperture length, which is 6 * 8= 48, which is 8:48, 8:48 is streamlined to 1:6, 1: 6 is the compression ratio of poplar wood. It is transformed by doing this.

The high quality of the biomass pellet machine's output relies on the compression ratio of the ring die. Yet if the client does not have high demands for the molding price of your pellets, after that you can suitably Lower the compression ratio, which can not only boost the outcome, yet also lower the life span of the mold and mildew and also the pressing wheel.

5. Roughness is likewise an important indicator to measure the quality of ring die. Under the same compression ratio, the better the roughness worth, the higher the extrusion resistance of the sawdust fragments, as well as the harder it is to release the material.

Excessive roughness additionally influences the high quality of the bit surface. chicken feed making machine price should be 0.8-1.6. between.

What To Do If The Mold And Mildew Compression Ratio Is Too Large.

1. Experienced drivers will readjust the dampness web content of the raw products or change the space in between the ring molding rollers, as well as the pellets can be smoothly discharged without transforming the compression ratio. The process needs to be recorded and checked detailed.
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2. Furthermore, the 2nd pressurization can make the mold with a larger compression ratio smaller sized, however customizing the ring mold and mildew will certainly influence the solidity of the ring mold, so it requires to be identified according to the actual wear of the mold and mildew.

fish feed floating pellet making machine of the die opening of the pellet maker is likewise an important sign to determine the quality of the mold and mildew, and also the proper roughness value need to be in between 0.8-1.6.

Under the exact same compression ratio, the bigger the roughness worth, the better the bit extrusion resistance, and the harder it is to discharge the product. Too much roughness likewise affects the quality of the particle surface.

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