Notes

How to prolong the working life of a pellet machine
Exactly how to prolong the functioning life of a pellet equipment?
Every machine has a certain working life. It relies on the using parts. In regards to pellet machines, the wearing parts consists of roller, die (ring die or flat die), bearing, as well as transmission, etc the working life of a ring die is 800-1200 hrs, a level die is 600-800 hrs, and also a roller is around 1000 hrs. The functioning life is figured out by the product quality, but likewise influenced by your making use of behaviors. Proper use and also routine upkeep can prolong the functioning life of a pellet equipment.

Feed the pellet machine with oil mix
Every single time when you complete pellet production, feed oil combinations (combined sawdust as well as used oil) to the pellet equipment and also allow it operate for 1-2 mins, then you can shut down the machine. After this process, the die openings are loaded with oil mix and also won't obtain blocked by the basic materials With this step, you can start making pellets directly the next time. It can not just conserve your time however additionally prolong the working life of the pellet equipment.

Yet if you do not make use of the pellet equipment for over 1 month, you 'd better obtain the oil combination in the die, or they would get set and also hard to clean up. This is bad for later usage.

Control the pureness of raw materials.
Before beginning the equipment, make sure there is no foreign matters in the feed receptacle. Yet do not put you hand into the hopper when the pellet machine is running. If there is uncommon noise in the feed receptacle, you ought to shut down the equipment and also get rid of the foreign matters, as well as begin it once again.

Make certain there is no rocks, metals, huge timber obstructs in the raw products. Condition permitting, install a Tublar Magnet or a RCYB on the feed receptacle to prevent metals entering into the pellet machine. Besides, kl230 animal feed pellet machine can utilize an automatic feeder to attain uniform feeding, to make sure that the pellet manufacturing is extra smooth.


Control the moisture material
Normally, the dampness material of resources must be 10% -18%. If the moisture material is also reduced, the raw materials will certainly be as well hard. They will certainly raise the power consumption as well as the abrasion of the pellet equipment. On the other hand, raw materials with high wetness content are difficult to grate, which will enhance the abrasion of the hammer mill. Besides, Journalism and also friction in the pellet mill will heat up the raw products and also trigger the dampness to evaporate. The evaporated dampness will certainly combine with the timber powders and also block the holes on the die, hence minimizing the pellet production.

Clean the parts regularly
The pelletizing process will certainly generate a lot timber dirt, yet the pellet machine are normally not geared up with dirt defense tool. This needs us to clean up the roller, die, main shaft and bearing on a regular basis. Clear up the sawdust in slots, gaps and also screw holes, or they may cause crack of the elements.

If you do not utilize the pellet machine for long time, I advise you to dispatch the elements and clear up the pellets inside the die as well as the sawdust attached to the mold and mildew surface, incase they come to be rigid as well as tough to get rid of. On the other hand, the sawdust will certainly take in water and increase the rust of the components.

Lubricate the roller, shafts and gearbox
Prior to the very first time use, include lubricate oil to the transmission, shafts and bearings. In daily usage, you need to oil the roller as well as major shaft daily, and also lube the transmission every a fifty percent year. If the roller lacks oil, it will create damages to the bearing and roller shaft, even break down the pellet equipment.

Choose suitable dimension of die
The hole dimension of the die is from 2.5-10mm, as well as the 4mm, 6mm and 8mm is one of the most prominent. The size of die is determined by the basic materials. If the holes are undersized, the pellet return will be low and also even no pellets appearing. At the same time, they will certainly enhance the pressure in between the roller and also die and reduce the working life of the pellet equipment. So you need to consult the sales to choose a suitable die

Change the clearance between the roller and die.
The roller as well as die (level die or ring die) is the core part of the pellet equipment. Their clearance affect the pelletizing effect and also the functioning life. animal pellet mill is in between 0.1 mm and 0.3 mm. If the clearance is larger than 0.3 mm, the raw material layer will certainly be too thick and also decrease the pellet return. If the clearance is less than 0.1 mm, the abrasion of the roller as well as die will certainly boost, as well as affect the functioning life.

In flat die pellet machine, there are readjusting nuts on the 2 sides of the machine body. Tighten them up and screw back for 15 ° -30 °. Maintain richi pellet in balanced positions. Then, you can secure the lock screws. In ring die pellet equipment, see to it the clearance between each side of the roller and also the ring die is the same. In other words, the roller and also ring die needs to in the same axis, in case the eccentric roller reason abrasion to the ring die.

Area the pellet machine in dry locations
To protect the pellet equipment from moist, we require to put the pellet equipment in a clean, dry as well as aerated environment. The steel components are easy to get rust under moist condition, and also the electrical motor will certainly have shortcut or electric leak. These will shorten the working life of the pellet machine.

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