Notes

How to prolong the working life of a pellet machine
Just how to prolong the functioning life of a pellet machine?
Every machine has a certain working life. It relies on the wearing parts. In terms of pellet equipments, the using parts includes roller, die (ring die or flat die), bearing, and transmission, and so on the working life of a ring die is 800-1200 hours, a level die is 600-800 hrs, and a roller is around 1000 hrs. The working life is established by the item quality, however likewise affected by your using habits. Correct use and routine upkeep can prolong the working life of a pellet equipment.

Feed the pellet equipment with oil blend
Whenever when you end up pellet production, feed oil mixes (combined sawdust as well as utilized oil) to the pellet equipment and also let it operate for 1-2 minutes, after that you can close down the equipment. After this process, the die holes are filled with oil mix and also won't obtain blocked by the resources With this action, you can start making pellets straight the following time. It can not only conserve your time yet also prolong the working life of the pellet machine.

However if you don't use the pellet equipment for over 1 month, you would certainly better secure the oil combination in the die, or they would obtain set and challenging to clear up. This is bad for later usage.

Control the purity of raw materials.
Before starting the equipment, ensure there is no contaminants in the feed hopper. But don't put you hand right into the hopper when the pellet equipment is running. If there is irregular sound in the feed hopper, you should shut down the equipment and eliminate the foreign matters, and also start it once again.

Make sure there is no stones, metals, large timber obstructs in the raw materials. Problem permitting, set up a Tublar Magnet or a RCYB on the feed receptacle to avoid steels entering into the pellet equipment. Besides, beeswax pellet machine can utilize an automated feeder to accomplish consistent feeding, to make sure that the pellet production is more smooth.

Control the wetness content
Generally, the wetness web content of raw materials should be 10% -18%. If the moisture web content is also low, the raw materials will certainly be also hard. They will certainly increase the power intake as well as the abrasion of the pellet equipment. On the other hand, basic materials with high moisture material are difficult to grate, which will boost the abrasion of the hammer mill. Besides, The pressing and also friction in the pellet mill will certainly heat up the raw materials and cause the moisture to vaporize. The vaporized dampness will combine with the wood powders as well as obstruct the holes on the die, hence reducing the pellet production.

Clean the components on a regular basis
The pelletizing process will produce a lot wood dust, yet the pellet equipment are typically not outfitted with dust protection device. This needs us to clean the roller, die, primary shaft and bearing regularly. Clear up the sawdust in slots, spaces as well as screw openings, or they might create fracture of the parts.

If you don't utilize the pellet machine for long time, I recommend you to dispatch the components and also clear up the pellets inside the die as well as the sawdust affixed to the mold and mildew surface area, incase they end up being tight and hard to eliminate. Meanwhile, the sawdust will take in water and accelerate the deterioration of the elements.

see post , shafts and also gearbox
Before the first time use, add lube oil to the transmission, shafts as well as bearings. In day-to-day usage, you should lubricate the roller as well as primary shaft every day, and also oil the transmission every a half year. If the roller lacks oil, it will cause damages to the bearing and roller shaft, even break down the pellet machine.

Choose suitable size of die
The hole size of the die is from 2.5-10mm, as well as the 4mm, 6mm and also 8mm is the most prominent. The size of die is identified by the resources. If the holes are undersized, the pellet return will be reduced and even no pellets appearing. At the same time, they will certainly increase the pressure in between the roller and also die and reduce the working life of the pellet equipment. So you need to seek advice from the sales to choose a suitable die


Change the clearance in between the roller and also die.
The roller and also die (level die or ring die) is the core part of the pellet equipment. Their clearance influence the pelletizing result and the working life. The ideal clearance is in between 0.1 mm as well as 0.3 mm. If the clearance is larger than 0.3 mm, the raw product layer will certainly be too thick as well as reduce the pellet yield. If the clearance is less than 0.1 mm, the abrasion of the roller and also die will certainly enhance, and also affect the functioning life.

In flat die pellet machine, there are readjusting nuts on the 2 sides of the equipment body. Tighten them up and also screw back for 15 ° -30 °. Keep the two bolts in balanced settings. After that, you can secure the lock bolts. In ring die pellet machine, ensure the clearance in between each side of the roller and the ring die is the same. Simply put, the roller as well as ring die should in the same axis, in case the eccentric roller reason abrasion to the ring die.

Location the pellet machine in dry locations
To protect the pellet equipment from wet, we require to put the pellet equipment in a clean, dry as well as aerated atmosphere. The steel components are very easy to obtain corrosion under wet problem, as well as the electric motor will certainly have faster way or electric leak. These will certainly shorten the working life of the pellet machine.

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