Notes

Exactly how to prolong the functioning life of a pellet equipment?<br>
Every machine has a certain working life. It depends on the using parts. In terms of pellet machines, the wearing components includes roller, die (ring die or level die), bearing, as well as transmission, and so on the working life of a ring die is 800-1200 hrs, a level die is 600-800 hours, and also a roller is around 1000 hours. The working life is figured out by the product quality, but additionally influenced by your utilizing practices. Proper usage and also regular maintenance can prolong the working life of a pellet equipment.



Feed the pellet equipment with oil mixture

Every time when you end up pellet manufacturing, feed oil mixtures (mixed sawdust and utilized oil) to the pellet machine and allow it operate for 1-2 minutes, then you can shut down the machine. After this procedure, the die openings are filled with oil blend as well as won't obtain blocked by the resources With this action, you can start making pellets directly the next time. It can not just conserve your time yet additionally prolong the working life of the pellet equipment.



However if you don't utilize the pellet equipment for over 1 month, you would certainly better obtain the oil mixture in the die, or they would certainly get hardened and challenging to clean up. This is bad for later usage.



Control the purity of basic materials.

Before starting the machine, make certain there is no foreign matters in the feed hopper. Yet don't place you hand right into the receptacle when the pellet machine is running. If there is unusual noise in the feed hopper, you need to shut down the equipment as well as remove the contaminants, and also start it once more.



Make certain there is no stones, steels, large wood obstructs in the raw products. Problem allowing, set up a Tublar Magnet or a RCYB on the feed hopper to stop steels getting involved in the pellet machine. Besides, you can use an automatic feeder to accomplish consistent feeding, so that the pellet production is much more smooth.



Control the dampness web content


Usually, the wetness content of resources should be 10% -18%. If the moisture content is as well low, the raw materials will certainly be too tough. They will certainly enhance the power intake and the abrasion of the pellet equipment. On the other hand, resources with high wetness content are difficult to grate, which will boost the abrasion of the hammer mill. Besides, The pressing as well as friction in the pellet mill will certainly heat up the raw products and trigger the moisture to evaporate. The evaporated moisture will combine with the timber powders as well as obstruct the holes on the die, hence minimizing the pellet manufacturing.



Tidy the parts on a regular basis

The pelletizing process will certainly produce a whole lot wood dust, yet the pellet equipment are usually not furnished with dust protection tool. This requires us to clean the roller, die, primary shaft as well as bearing on a regular basis. Clear up the sawdust in slots, spaces as well as screw holes, or they may trigger fracture of the components.



If you do not utilize the pellet equipment for long period of time, I recommend you to send off the parts and clear up the pellets inside the die as well as the sawdust attached to the mold and mildew surface, incase they become stiff and hard to remove. At the same time, the sawdust will certainly soak up water and speed up the rust of the components.



Oil the roller, shafts and gearbox

Before the first time usage, add lubricate oil to the transmission, shafts and bearings. In daily use, you need to oil the roller and major shaft every day, as well as lube the gearbox every a half year. If the roller is short of oil, it will cause damage to the bearing and also roller shaft, even break down the pellet equipment.



Choose ideal dimension of die

The hole dimension of the die is from 2.5-10mm, and the 4mm, 6mm and also 8mm is the most preferred. The size of die is identified by the raw materials. If the holes are undersized, the pellet return will be low as well as also no pellets appearing. At the same time, they will boost the pressure between the roller as well as die and also reduce the working life of the pellet machine. So you require to consult the sales to choose an ideal die



Readjust the clearance in between the roller and die.

The roller and also die (level die or ring die) is the core part of the pellet machine. Their clearance affect the pelletizing result as well as the working life. The suitable clearance is in between 0.1 mm and also 0.3 mm. If the clearance is larger than 0.3 mm, the raw material layer will certainly be as well thick and also minimize the pellet return. If the clearance is less than 0.1 mm, the abrasion of the roller as well as die will certainly raise, and influence the functioning life.



In flat die pellet equipment, there are adjusting nuts on the 2 sides of the equipment body. Tighten them up as well as screw back for 15 ° -30 °. Keep both screws in well balanced placements. Then, you can fasten the lock screws. In ring richi pellet , ensure the clearance between each side of the roller and the ring die coincides. To put it simply, the roller as well as ring die should in the same axis, in case the eccentric roller reason abrasion to the ring die.



Place the pellet equipment in dry areas

To secure the pellet machine from wet, we need to place the pellet machine in a clean, dry and also aerated atmosphere. The steel components are easy to get rust under damp problem, and the electrical motor will have faster way or electric leak. pellet machine diy will reduce the functioning life of the pellet machine.

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