Notes

Exactly how to prolong the working life of a pellet equipment?<br>
Every equipment has a certain functioning life. It relies on the using components. In regards to pellet machines, the wearing parts includes roller, die (ring die or flat die), bearing, and transmission, and so on the functioning life of a ring die is 800-1200 hrs, a level die is 600-800 hrs, and a roller is around 1000 hours. The functioning life is figured out by the product quality, but also affected by your utilizing practices. Proper usage as well as routine maintenance can prolong the functioning life of a pellet machine.



Feed the pellet equipment with oil combination

Every time when you end up pellet manufacturing, feed oil blends (mixed sawdust as well as utilized oil) to the pellet machine and also allow it run for 1-2 minutes, after that you can close down the equipment. Hereafter procedure, the die holes are loaded with oil mixture and also will not get obstructed by the resources With this action, you can start making pellets straight the following time. It can not only conserve your time however likewise prolong the functioning life of the pellet equipment.



But if you do not use the pellet equipment for over 1 month, you would certainly much better take out the oil mix in the die, or they would certainly get solidified as well as difficult to improve. This is not good for later usage.



Control the pureness of resources.

Before starting the machine, ensure there is no contaminants in the feed receptacle. But don't put you hand into the receptacle when the pellet machine is running. If there is uncommon sound in the feed hopper, you should close down the machine as well as eliminate the contaminants, and begin it once again.



Make sure there is no stones, metals, large wood obstructs in the raw materials. Condition permitting, set up a Tublar Magnet or a RCYB on the feed hopper to avoid steels entering into the pellet equipment. Besides, you can make use of an automated feeder to achieve consistent feeding, to make sure that the pellet production is a lot more smooth.




Control the dampness content

Generally, the wetness web content of basic materials ought to be 10% -18%. If the moisture content is as well low, the raw products will certainly be as well tough. They will certainly raise the power intake and also the abrasion of the pellet machine. On the other hand, resources with high moisture web content are difficult to grate, which will enhance the abrasion of the hammer mill. Besides, Journalism as well as rubbing in the pellet mill will certainly warm up the raw materials as well as cause the dampness to vaporize. The vaporized dampness will combine with the timber powders and block the holes on the die, hence minimizing the pellet manufacturing.



Clean the components on a regular basis

The pelletizing process will create a great deal wood dirt, yet the pellet machine are usually not outfitted with dust defense device. This needs us to clean up the roller, die, primary shaft as well as bearing on a regular basis. Clear up the sawdust in slots, spaces and screw openings, or they may cause fracture of the components.



If you do not make use of the pellet machine for long time, I advise you to dispatch the elements as well as clear up the pellets inside the die as well as the sawdust connected to the mold surface area, incase they become stiff and also tough to get rid of. Meanwhile, the sawdust will absorb water as well as speed up the corrosion of the components.



Oil the roller, shafts as well as gearbox

Before the very first time usage, include lubricate oil to the transmission, shafts and also bearings. In daily usage, you ought to lube the roller as well as major shaft daily, and also oil the transmission every a half year. If the roller is short of oil, it will cause damage to the bearing and also roller shaft, even break down the pellet machine.



Select ideal dimension of die

The hole size of the die is from 2.5-10mm, and also the 4mm, 6mm as well as 8mm is the most prominent. The dimension of die is determined by the resources. If the holes are undersized, the pellet yield will certainly be reduced and even no pellets coming out. On the other hand, they will certainly raise the stress between the roller as well as die as well as reduce the functioning life of the pellet equipment. So you require to get in touch with the sales to select an ideal die



Change the clearance in between the roller and also die.

The roller as well as die (flat die or ring die) is the core part of the pellet equipment. Their clearance affect the pelletizing result and also the working life. The appropriate clearance is in between 0.1 mm as well as 0.3 mm. If the clearance is larger than 0.3 mm, the raw product layer will certainly be as well thick and also decrease the pellet yield. If the clearance is less than 0.1 mm, the abrasion of the roller as well as die will certainly boost, and also affect the functioning life.



In level die pellet machine, there are readjusting nuts on the 2 sides of the machine body. Tighten visit this web-site up as well as screw back for 15 ° -30 °. Maintain the two screws in balanced positions. Then, you can secure the lock screws. In ring die pellet equipment, make sure the clearance in between each side of the roller and also the ring die coincides. In richi pellet , the roller as well as ring die ought to in the exact same axis, in case the eccentric roller reason abrasion to the ring die.



Place the pellet equipment in dry places

To protect the pellet machine from moist, we require to position the pellet machine in a clean, completely dry and aerated environment. The steel components are simple to get rust under damp problem, and the electrical motor will have shortcut or electric leakage. These will certainly shorten the working life of the pellet equipment.

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