Notes

Exactly how to prolong the working life of a pellet machine?<br>
Every machine has a specific working life. https://ameblo.jp/richimachinery/entry-12796863000.html depends on the putting on components. In terms of pellet equipments, the putting on components consists of roller, die (ring die or level die), bearing, as well as gearbox, etc the working life of a ring die is 800-1200 hrs, a level die is 600-800 hrs, and a roller is around 1000 hours. The working life is identified by the product high quality, however also affected by your using routines. Proper usage and regular upkeep can prolong the working life of a pellet machine.



Feed the pellet equipment with oil mix

Each time when you complete pellet manufacturing, feed oil mixtures (mixed sawdust as well as used oil) to the pellet machine and let it operate for 1-2 mins, after that you can close down the equipment. Hereafter procedure, the die openings are loaded with oil mixture as well as will not obtain blocked by the basic materials With this action, you can begin making pellets straight the next time. It can not just save your time but also prolong the working life of the pellet machine.



But if you don't utilize the pellet machine for over 1 month, you would certainly much better take out the oil mix in the die, or they would certainly get solidified and not easy to clean up. This is not good for later usage.



Control the pureness of resources.

Prior to starting the machine, ensure there is no contaminants in the feed hopper. However do not place you hand into the receptacle when the pellet equipment is running. If there is uncommon sound in the feed hopper, you ought to close down the equipment and remove the contaminants, and also start it once again.



Ensure there is no rocks, steels, large timber blocks in the raw products. Problem permitting, set up a Tublar Magnet or a RCYB on the feed hopper to prevent steels entering the pellet equipment. Besides, you can make use of an automatic feeder to accomplish consistent feeding, to make sure that the pellet production is much more smooth.



Control the dampness content

Generally, the wetness web content of resources should be 10% -18%. If the dampness content is also low, the raw materials will certainly be too tough. They will raise the power intake and also the abrasion of the pellet equipment. On the other hand, raw materials with high wetness material are difficult to pulverize, which will certainly enhance the abrasion of the hammer mill. Besides, The pressing as well as rubbing in the pellet mill will certainly heat up the raw products and also create the moisture to evaporate. The vaporized moisture will blend with the timber powders and block the holes on the die, thus lowering the pellet manufacturing.



Tidy the elements consistently

The pelletizing procedure will produce a whole lot wood dirt, but the pellet equipment are usually not equipped with dust security device. This requires us to cleanse the roller, die, main shaft as well as bearing regularly. Clear up the sawdust in slots, voids as well as screw openings, or they might trigger crack of the parts.



If you do not utilize the pellet machine for long period of time, I suggest you to dispatch the components and clear up the pellets inside the die and the sawdust connected to the mold surface, incase they become tight and difficult to get rid of. At the same time, the sawdust will absorb water as well as speed up the deterioration of the parts.



Lube the roller, shafts and gearbox

Before the very first time usage, include lube oil to the transmission, shafts and also bearings. In everyday use, you should oil the roller and main shaft everyday, and also lubricate the transmission every a half year. If the roller is short of oil, it will create damage to the bearing and roller shaft, even break down the pellet machine.



Select ideal dimension of die

The hole size of the die is from 2.5-10mm, and the 4mm, 6mm and 8mm is one of the most prominent. The size of die is established by the raw materials. If the holes are undersized, the pellet return will be reduced as well as also no pellets appearing. Meanwhile, they will enhance the stress in between the roller as well as die and shorten the working life of the pellet machine. So you require to speak with the sales to select an appropriate die



Adjust the clearance in between the roller as well as die.

The roller as well as die (level die or ring die) is the core part of the pellet equipment. Their clearance affect the pelletizing result as well as the functioning life. https://blog.naver.com/richimachinery/223064550149 is between 0.1 mm and 0.3 mm. If the clearance is larger than 0.3 mm, the raw material layer will certainly be as well thick and also reduce the pellet yield. If the clearance is less than 0.1 mm, the abrasion of the roller and die will boost, and also affect the working life.



In level die pellet machine, there are changing nuts on the 2 sides of the machine body. Tighten them up and also screw back for 15 ° -30 °. Maintain the two screws in balanced placements. Then, you can secure the lock screws. In ring die pellet machine, make sure the clearance in between each side of the roller as well as the ring die is the same. Simply put, the roller and also ring die needs to in the exact same axis, in case the eccentric roller cause abrasion to the ring die.




Location the pellet machine in completely dry areas

To safeguard the pellet equipment from damp, we require to put the pellet machine in a clean, dry as well as aerated environment. The steel components are easy to get corrosion under wet problem, as well as the electrical motor will have faster way or electric leak. These will certainly shorten the functioning life of the pellet machine.

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