Notes

Just how to prolong the functioning life of a pellet equipment?<br>
Every machine has a particular functioning life. It depends upon the using components. In regards to pellet machines, the putting on components includes roller, die (ring die or flat die), bearing, and also gearbox, and so on the functioning life of a ring die is 800-1200 hrs, a flat die is 600-800 hrs, and also a roller is around 1000 hours. The functioning life is established by the product high quality, but additionally affected by your utilizing practices. Correct use and normal maintenance can prolong the working life of a pellet equipment.



Feed the pellet machine with oil blend

Every time when you finish pellet production, feed oil mixtures (mixed sawdust and utilized oil) to the pellet equipment as well as allow it run for 1-2 minutes, then you can close down the equipment. After this process, the die holes are filled with oil mix and also won't get obstructed by the resources With this action, you can start making pellets directly the next time. get more can not just conserve your time however also prolong the working life of the pellet machine.



But if you don't make use of the pellet equipment for over 1 month, you would certainly better take out the oil mix in the die, or they would certainly get solidified and also challenging to clean up. This is bad for later usage.



Control the purity of raw materials.

Prior to starting the machine, make certain there is no contaminants in the feed receptacle. However don't put you hand right into the receptacle when the pellet equipment is running. If there is abnormal sound in the feed hopper, you must shut down the equipment as well as remove the contaminants, as well as start it once again.



Make certain there is no stones, steels, large timber blocks in the raw products. Problem allowing, set up a Tublar Magnet or a RCYB on the feed hopper to avoid steels getting involved in the pellet machine. Besides, you can utilize an automatic feeder to accomplish consistent feeding, to ensure that the pellet production is a lot more smooth.




Control the moisture material

Typically, the dampness web content of raw materials must be 10% -18%. If the dampness content is also low, the raw materials will be also tough. They will certainly enhance the power consumption as well as the abrasion of the pellet equipment. On the other hand, resources with high dampness material are tough to grate, which will certainly boost the abrasion of the hammer mill. Besides, Journalism and also rubbing in the pellet mill will heat up the raw materials and create the moisture to vaporize. The evaporated moisture will blend with the timber powders and also obstruct the holes on the die, therefore lowering the pellet manufacturing.



Tidy the components on a regular basis

The pelletizing procedure will create a lot wood dust, however the pellet machine are normally not furnished with dust defense tool. This requires us to clean up the roller, die, primary shaft as well as bearing on a regular basis. Clear up the sawdust in slots, voids as well as screw openings, or they may create crack of the parts.



If you don't make use of the pellet equipment for very long time, I suggest you to send off the components as well as clear up the pellets inside the die and the sawdust affixed to the mold and mildew surface, incase they become stiff and also difficult to eliminate. Meanwhile, the sawdust will certainly absorb water and also accelerate the corrosion of the elements.



Lube the roller, shafts and gearbox

Prior to the very first time usage, add lubricate oil to the transmission, shafts and bearings. In day-to-day use, you should lubricate the roller and also primary shaft daily, and lube the transmission every a half year. If the roller is short of oil, it will trigger damage to the bearing and roller shaft, even break down the pellet equipment.



Choose appropriate dimension of die

The hole dimension of the die is from 2.5-10mm, as well as the 4mm, 6mm and 8mm is the most popular. The size of die is identified by the raw materials. If the holes are undersized, the pellet yield will be reduced as well as also no pellets appearing. At look what i found , they will enhance the stress between the roller and also die as well as shorten the working life of the pellet equipment. So you need to consult the sales to pick an ideal die



Adjust the clearance in between the roller and also die.

The roller as well as die (level die or ring die) is the core part of the pellet machine. Their clearance influence the pelletizing impact as well as the working life. The appropriate clearance is between 0.1 mm and 0.3 mm. If the clearance is larger than 0.3 mm, the raw material layer will certainly be also thick and minimize the pellet yield. If the clearance is less than 0.1 mm, the abrasion of the roller and die will enhance, as well as influence the functioning life.



In flat die pellet equipment, there are changing nuts on the 2 sides of the equipment body. Tighten them up and screw back for 15 ° -30 °. Maintain both bolts in balanced positions. After that, you can fasten the lock bolts. In ring die pellet equipment, see to it the clearance between each side of the roller and the ring die is the same. To put it simply, the roller and also ring die should in the exact same axis, in case the eccentric roller reason abrasion to the ring die.



Location the pellet machine in completely dry places

To protect the pellet machine from moist, we require to position the pellet machine in a tidy, completely dry and aerated environment. The metal components are very easy to get rust under moist problem, and also the electric motor will certainly have shortcut or electrical leak. These will certainly reduce the functioning life of the pellet machine.

Read More: https://richimachinery.bloggeek.jp/archives/19623328.html