Notes

Exactly how to prolong the functioning life of a pellet equipment?<br>
Every machine has a specific functioning life. It relies on the putting on components. In terms of pellet machines, the using parts includes roller, die (ring die or level die), bearing, as well as gearbox, etc the working life of a ring die is 800-1200 hrs, a flat die is 600-800 hrs, as well as a roller is around 1000 hrs. Extra resources working life is established by the item quality, but additionally affected by your using behaviors. Correct use and also normal upkeep can prolong the functioning life of a pellet equipment.



Feed the pellet machine with oil combination

Every time when you end up pellet manufacturing, feed oil mixtures (mixed sawdust and also made use of oil) to the pellet machine as well as allow it operate for 1-2 mins, after that you can close down the machine. Hereafter procedure, the die openings are loaded with oil blend and will not get blocked by the basic materials With this step, you can start making pellets directly the following time. It can not just conserve your time but likewise prolong the working life of the pellet equipment.



But if you do not utilize the pellet equipment for over 1 month, you 'd much better take out the oil combination in the die, or they would get set and also difficult to clean up. This is bad for later use.



Control the pureness of resources.

Prior to beginning the machine, make certain there is no contaminants in the feed hopper. However don't put you hand into the receptacle when the pellet machine is running. If there is uncommon noise in the feed hopper, you ought to shut down the equipment as well as get rid of the contaminants, as well as begin it once again.



See to it there is no rocks, steels, huge timber obstructs in the raw products. Condition allowing, set up a Tublar Magnet or a RCYB on the feed receptacle to stop metals entering the pellet equipment. Besides, that site can make use of an automated feeder to accomplish uniform feeding, so that the pellet production is extra smooth.



Control the moisture web content

Typically, the dampness content of raw materials ought to be 10% -18%. If the wetness web content is also reduced, the raw products will certainly be also difficult. They will certainly raise the power usage and also the abrasion of the pellet equipment. On the other hand, resources with high moisture web content are tough to grate, which will boost the abrasion of the hammer mill. Besides, Journalism as well as rubbing in the pellet mill will certainly warm up the raw materials as well as cause the dampness to evaporate. The vaporized moisture will blend with the timber powders as well as block the holes on the die, therefore reducing the pellet manufacturing.



Clean the elements frequently

The pelletizing procedure will certainly create a lot timber dust, however the pellet machine are generally not outfitted with dust protection device. This needs us to cleanse the roller, die, major shaft as well as bearing regularly. Clear up the sawdust in slots, spaces as well as screw holes, or they might trigger fracture of the parts.



If you don't utilize the pellet equipment for very long time, I suggest you to dispatch the components as well as clear up the pellets inside the die as well as the sawdust attached to the mold and mildew surface area, incase they become tight as well as difficult to remove. At the same time, the sawdust will certainly soak up water as well as speed up the deterioration of the elements.



Lubricate the roller, shafts as well as gearbox

Prior to the very first time usage, add lubricate oil to the gearbox, shafts and also bearings. In everyday use, you need to lube the roller as well as main shaft everyday, and also oil the gearbox every a fifty percent year. If the roller lacks oil, it will create damage to the bearing as well as roller shaft, even break down the pellet equipment.




Choose ideal dimension of die

The hole size of the die is from 2.5-10mm, and also the 4mm, 6mm and 8mm is one of the most popular. The dimension of die is determined by the raw materials. If the holes are undersized, the pellet return will be reduced and also no pellets coming out. At the same time, they will boost the pressure between the roller and also die as well as shorten the working life of the pellet equipment. So you need to speak with the sales to select an ideal die



Readjust the clearance in between the roller and die.

The roller and also die (flat die or ring die) is the core part of the pellet equipment. Their clearance influence the pelletizing result and also the functioning life. The suitable clearance is between 0.1 mm and also 0.3 mm. If the clearance is larger than 0.3 mm, the raw material layer will certainly be too thick as well as minimize the pellet yield. If the clearance is less than 0.1 mm, the abrasion of the roller as well as die will certainly raise, as well as influence the functioning life.



In level die pellet equipment, there are adjusting nuts on the 2 sides of the equipment body. Tighten them up and also screw back for 15 ° -30 °. Keep both screws in balanced placements. After that, you can secure the lock bolts. In ring die pellet machine, see to it the clearance in between each side of the roller as well as the ring die is the same. In homemade pellet press , the roller and also ring die should in the exact same axis, in case the eccentric roller reason abrasion to the ring die.



Location the pellet machine in completely dry places

To shield the pellet equipment from damp, we need to put the pellet machine in a clean, dry and also aerated setting. The metal components are very easy to obtain corrosion under moist problem, as well as the electric motor will have faster way or electric leak. These will reduce the functioning life of the pellet machine.

Read More: https://richipelletequipment.livedoor.biz/archives/20016706.html