Notes

Just how to prolong the functioning life of a pellet machine?<br>
Every equipment has a particular working life. It depends upon the using components. In regards to pellet equipments, the putting on components includes roller, die (ring die or level die), bearing, and also transmission, etc the working life of a ring die is 800-1200 hrs, a level die is 600-800 hrs, and a roller is around 1000 hours. The functioning life is figured out by the product top quality, but likewise influenced by your using habits. Appropriate usage and normal upkeep can prolong the working life of a pellet machine.



Feed the pellet equipment with oil combination

Every time when you end up pellet production, feed oil combinations (mixed sawdust as well as made use of oil) to the pellet machine as well as let it run for 1-2 mins, after that you can close down the machine. Hereafter procedure, the die openings are filled with oil combination and will not obtain obstructed by the basic materials With this action, you can begin making pellets straight the following time. It can not only conserve your time however likewise prolong the functioning life of the pellet equipment.



Yet if you do not make use of the pellet equipment for over 1 month, you would certainly much better take out the oil mix in the die, or they would certainly get hardened and challenging to clear up. This is bad for later use.



Control the pureness of basic materials.

Before beginning the equipment, see to it there is no foreign matters in the feed hopper. However don't place you hand right into the receptacle when the pellet machine is running. If there is irregular noise in the feed hopper, you need to close down the equipment as well as remove the contaminants, and start it once again.



Ensure there is no stones, metals, huge wood blocks in the raw materials. Problem permitting, install a Tublar Magnet or a RCYB on the feed hopper to stop metals entering into the pellet equipment. Besides, you can make use of an automated feeder to accomplish uniform feeding, to make sure that the pellet manufacturing is more smooth.



Control the moisture content

Normally, the moisture material of resources ought to be 10% -18%. If the moisture web content is as well reduced, the raw materials will certainly be also hard. They will certainly raise the power intake and also the abrasion of the pellet equipment. On the other hand, raw materials with high wetness material are tough to pulverize, which will increase the abrasion of the hammer mill. Besides, Journalism and rubbing in the pellet mill will certainly warm up the raw products and cause the dampness to vaporize. The evaporated moisture will mix with the wood powders and also block the holes on the die, thus reducing the pellet manufacturing.



Clean the components on a regular basis

The pelletizing procedure will certainly create a lot wood dirt, yet the pellet equipment are generally not equipped with dirt protection device. This needs us to clean up the roller, die, major shaft and also bearing consistently. Clear up the sawdust in ports, spaces as well as screw holes, or they may cause fracture of the elements.




If you do not utilize the pellet equipment for very long time, I advise you to send off the parts and also clear up the pellets inside the die and the sawdust affixed to the mold and mildew surface, incase they become rigid as well as hard to eliminate. At the same time, the sawdust will soak up water as well as speed up the rust of the components.



Lube the roller, shafts and gearbox

Before the first time usage, add lubricate oil to the gearbox, shafts as well as bearings. In day-to-day usage, you ought to oil the roller and also major shaft everyday, and also oil the transmission every a fifty percent year. If the roller is short of oil, it will certainly create damage to the bearing as well as roller shaft, even break down the pellet equipment.



Pick appropriate size of die

The hole size of the die is from 2.5-10mm, and also the 4mm, 6mm as well as 8mm is the most popular. The dimension of die is figured out by the basic materials. If the holes are undersized, the pellet yield will certainly be reduced and also even no pellets coming out. At the same time, they will boost the stress between the roller and also die and reduce the working life of the pellet equipment. So you require to speak with the sales to choose an ideal die



Adjust the clearance between the roller as well as die.

The roller and die (level die or ring die) is the core part of the pellet equipment. Their clearance influence the pelletizing result and the functioning life. https://richipelletmachine.doorblog.jp/archives/20014681.html is in between 0.1 mm as well as 0.3 mm. If the clearance is larger than 0.3 mm, the raw material layer will be too thick and also reduce the pellet yield. If the clearance is less than 0.1 mm, the abrasion of the roller and also die will raise, and also affect the working life.



In flat die pellet machine, there are readjusting nuts on the 2 sides of the equipment body. Tighten them up and screw back for 15 ° -30 °. Keep richi pellet in balanced positions. Then, you can fasten the lock bolts. In ring die pellet machine, make sure the clearance between each side of the roller as well as the ring die coincides. Simply put, the roller as well as ring die must in the exact same axis, in case the eccentric roller reason abrasion to the ring die.



Place the pellet equipment in dry places

To protect the pellet equipment from damp, we need to put the pellet equipment in a clean, dry and aerated atmosphere. The steel parts are easy to get rust under damp problem, as well as the electric motor will have shortcut or electric leak. These will reduce the working life of the pellet machine.

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