Notes

Just how to prolong the functioning life of a pellet equipment?<br>
Every equipment has a specific functioning life. It depends on the putting on parts. In terms of pellet equipments, the putting on parts includes roller, die (ring die or level die), bearing, and also transmission, etc the working life of a ring die is 800-1200 hrs, a flat die is 600-800 hrs, as well as a roller is around 1000 hrs. The working life is established by the product top quality, but also influenced by your making use of routines. Appropriate usage and also regular maintenance can prolong the functioning life of a pellet machine.



Feed the pellet machine with oil combination

Every single time when you complete pellet manufacturing, feed oil combinations (mixed sawdust and made use of oil) to the pellet machine and also allow it operate for 1-2 mins, after that you can close down the equipment. Hereafter procedure, the die openings are filled with oil blend and will not get obstructed by the raw materials With this step, you can start making pellets straight the next time. It can not just save your time but additionally prolong the working life of the pellet machine.



But if you don't make use of the pellet machine for over 1 month, you would certainly better get the oil blend in the die, or they would obtain hardened and also not easy to clean up. richi pellet machine is not good for later use.



Control the purity of basic materials.

Prior to starting the equipment, make sure there is no contaminants in the feed receptacle. But don't put you hand into the receptacle when the pellet machine is running. If there is unusual sound in the feed receptacle, you should shut down the machine and also get rid of the foreign matters, as well as start it once more.




Ensure there is no rocks, steels, huge timber obstructs in the raw products. Problem allowing, set up a Tublar Magnet or a RCYB on the feed hopper to prevent metals getting involved in the pellet equipment. Besides, you can utilize an automatic feeder to attain consistent feeding, so that the pellet manufacturing is extra smooth.



Control the wetness material

Normally, the dampness content of basic materials should be 10% -18%. If the wetness content is also reduced, the raw products will be too difficult. They will certainly enhance the power usage and the abrasion of the pellet equipment. On the other hand, basic materials with high moisture material are difficult to pulverize, which will certainly boost the abrasion of the hammer mill. Besides, Journalism and also rubbing in the pellet mill will heat up the raw materials and create the moisture to vaporize. The vaporized dampness will blend with the timber powders as well as obstruct the holes on the die, thus minimizing the pellet manufacturing.



Tidy the components frequently

The pelletizing process will produce a great deal wood dust, however the pellet equipment are normally not equipped with dirt defense device. This requires us to cleanse the roller, die, major shaft and also bearing on a regular basis. Clear up the sawdust in slots, spaces and screw holes, or they may cause fracture of the components.



If you don't make use of the pellet equipment for long time, I recommend you to send off the components as well as clear up the pellets inside the die and the sawdust connected to the mold and mildew surface, incase they become stiff as well as hard to eliminate. Meanwhile, the sawdust will certainly take in water as well as accelerate the deterioration of the components.



Lubricate the roller, shafts as well as gearbox

Before the first time use, include lubricate oil to the gearbox, shafts as well as bearings. In day-to-day use, you should lube the roller as well as main shaft each day, as well as oil the transmission every a fifty percent year. If the roller lacks oil, it will trigger damages to the bearing as well as roller shaft, even break down the pellet machine.



Select suitable size of die

The hole dimension of the die is from 2.5-10mm, and also the 4mm, 6mm as well as 8mm is one of the most preferred. The dimension of die is established by the basic materials. If the holes are undersized, the pellet yield will be reduced as well as also no pellets appearing. Meanwhile, they will raise the stress between the roller and also die as well as shorten the functioning life of the pellet machine. So you require to speak with the sales to select an appropriate die



Change the clearance in between the roller and die.

The roller as well as die (level die or ring die) is the core part of the pellet equipment. Their clearance affect the pelletizing result and the working life. The ideal clearance is in between 0.1 mm and also 0.3 mm. If the clearance is larger than 0.3 mm, the raw material layer will be too thick and also minimize the pellet return. If the clearance is less than 0.1 mm, the abrasion of the roller and also die will increase, and also influence the functioning life.



In flat die pellet equipment, there are readjusting nuts on the 2 sides of the machine body. Tighten them up and screw back for 15 ° -30 °. Keep the two screws in balanced positions. Then, you can attach the lock screws. In ring die pellet equipment, make sure the clearance in between each side of the roller and the ring die coincides. Simply put, https://richicarmen.dreamlog.jp/archives/19637413.html and ring die ought to in the same axis, in case the eccentric roller cause abrasion to the ring die.



Location the pellet machine in completely dry locations

To protect the pellet machine from moist, we need to put the pellet machine in a tidy, dry as well as ventilated setting. The steel parts are simple to get corrosion under moist condition, as well as the electrical motor will certainly have faster way or electrical leak. These will reduce the working life of the pellet equipment.

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