Notes

Just how to prolong the functioning life of a pellet equipment?<br>
Every equipment has a certain functioning life. It relies on the wearing components. In terms of pellet equipments, the wearing parts includes roller, die (ring die or level die), bearing, and also transmission, and so on the functioning life of a ring die is 800-1200 hrs, a level die is 600-800 hours, and also a roller is around 1000 hrs. The working life is established by the item quality, however also influenced by your making use of practices. Appropriate usage as well as regular upkeep can prolong the functioning life of a pellet equipment.



Feed the pellet equipment with oil combination

Every single time when you complete pellet manufacturing, feed oil mixtures (combined sawdust and used oil) to the pellet equipment as well as let it operate for 1-2 mins, then you can close down the equipment. Hereafter procedure, the die holes are filled with oil blend and also won't obtain blocked by the resources With this action, you can begin making pellets directly the next time. It can not just save your time yet also prolong the working life of the pellet equipment.



However if you don't make use of the pellet machine for over 1 month, you 'd better secure the oil blend in the die, or they would get hardened as well as not easy to clear up. This is bad for later usage.



Control the pureness of raw materials.

Prior to starting the machine, make certain there is no contaminants in the feed hopper. But don't put you hand right into the hopper when the pellet equipment is running. If there is irregular sound in the feed receptacle, you need to close down the equipment and get rid of the contaminants, as well as start it once more.



See to it there is no stones, metals, large timber blocks in the raw products. Problem allowing, set up a Tublar Magnet or a RCYB on the feed receptacle to prevent metals getting into the pellet equipment. Besides, you can make use of an automatic feeder to attain consistent feeding, to make sure that the pellet production is much more smooth.



Control the moisture material

Typically, the moisture web content of basic materials should be 10% -18%. If the dampness material is also low, the raw products will be too tough. They will certainly boost the power consumption and also the abrasion of the pellet equipment. On the other hand, raw materials with high moisture material are hard to grate, which will certainly enhance the abrasion of the hammer mill. Besides, Journalism and rubbing in the pellet mill will certainly warm up the raw products and create the wetness to evaporate. The evaporated wetness will mix with the timber powders and block the holes on the die, thus minimizing the pellet production.



Tidy the elements routinely

The pelletizing process will generate a lot timber dust, yet the pellet equipment are generally not furnished with dust security gadget. This requires us to cleanse the roller, die, major shaft and also bearing regularly. Clear up lucerne pellet mill in slots, gaps and also screw holes, or they might cause fracture of the parts.



If you do not utilize the pellet equipment for long period of time, I suggest you to dispatch the components as well as clear up the pellets inside the die and also the sawdust attached to the mold and mildew surface, incase they come to be stiff and also hard to get rid of. On the other hand, the sawdust will absorb water and speed up the deterioration of the components.



Lubricate the roller, shafts and transmission


Prior to the very first time usage, add lube oil to the transmission, shafts and bearings. In day-to-day use, you must oil the roller and also main shaft daily, and lubricate the transmission every a fifty percent year. If the roller lacks oil, it will certainly create damage to the bearing and roller shaft, even break down the pellet machine.



Select ideal size of die

The hole size of the die is from 2.5-10mm, and also the 4mm, 6mm and also 8mm is one of the most popular. The dimension of die is determined by the raw materials. If the holes are undersized, the pellet return will certainly be reduced as well as also no pellets coming out. Meanwhile, they will certainly enhance the pressure in between the roller and also die and shorten the working life of the pellet machine. So you need to get in touch with the sales to select an ideal die



Readjust the clearance between the roller and die.

The roller and die (flat die or ring die) is the core part of the pellet machine. richi pellet machine affect the pelletizing result and the working life. The appropriate clearance is in between 0.1 mm as well as 0.3 mm. If the clearance is larger than 0.3 mm, the raw product layer will be as well thick and reduce the pellet return. If the clearance is less than 0.1 mm, the abrasion of the roller as well as die will certainly enhance, and affect the functioning life.



In level die pellet equipment, there are changing nuts on the 2 sides of the equipment body. Tighten them up and screw back for 15 ° -30 °. Maintain both bolts in well balanced positions. After that, you can attach the lock bolts. In ring die pellet machine, make sure the clearance in between each side of the roller and also the ring die coincides. In other words, the roller as well as ring die should in the very same axis, in case the eccentric roller cause abrasion to the ring die.



Area the pellet machine in completely dry locations

To secure the pellet equipment from moist, we require to place the pellet machine in a clean, completely dry and ventilated atmosphere. The metal parts are simple to obtain rust under damp problem, and the electrical motor will certainly have faster way or electrical leak. These will shorten the functioning life of the pellet machine.

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