Notes

Just how to prolong the functioning life of a pellet equipment?<br>
Every equipment has a particular working life. Read Full Report relies on the wearing parts. In regards to pellet equipments, the using components consists of roller, die (ring die or flat die), bearing, as well as gearbox, and so on the working life of a ring die is 800-1200 hrs, a level die is 600-800 hrs, and a roller is around 1000 hours. The working life is established by the product high quality, however additionally influenced by your using behaviors. Correct usage and normal maintenance can prolong the functioning life of a pellet equipment.



Feed the pellet machine with oil combination

Each time when you end up pellet production, feed oil mixtures (mixed sawdust as well as utilized oil) to the pellet machine and let it operate for 1-2 mins, then you can shut down the machine. After this process, the die holes are full of oil blend and also won't get obstructed by the resources With this step, you can start making pellets straight the following time. It can not just save your time but likewise prolong the working life of the pellet equipment.



However if you don't use the pellet equipment for over 1 month, you would certainly much better get the oil mixture in the die, or they would certainly obtain solidified as well as not easy to clear up. This is bad for later usage.



Control the pureness of resources.

Prior to starting the machine, make certain there is no foreign matters in the feed hopper. Yet do not put you hand into the hopper when the pellet equipment is running. If there is irregular noise in the feed receptacle, you must close down the machine and remove the contaminants, as well as begin it once again.



See to it there is no rocks, metals, large timber blocks in the raw products. Problem allowing, install a Tublar Magnet or a RCYB on the feed hopper to stop steels getting into the pellet machine. Besides, you can utilize an automated feeder to attain consistent feeding, so that the pellet production is extra smooth.



Control the dampness content

Generally, the dampness content of raw materials should be 10% -18%. If https://medium.com/@RICHI.MACHINERY/making-use-of-turf-pellet-machine-correctly-cee36288e6b5?postPublishedType=initial is too low, the raw products will certainly be too hard. They will certainly boost the power consumption and the abrasion of the pellet machine. On the other hand, resources with high dampness material are hard to grate, which will certainly enhance the abrasion of the hammer mill. Besides, The pressing and rubbing in the pellet mill will certainly warm up the raw products and also trigger the dampness to evaporate. The vaporized dampness will certainly mix with the wood powders and obstruct the holes on the die, thus lowering the pellet production.




Clean the parts regularly

The pelletizing procedure will generate a great deal timber dust, yet the pellet equipment are generally not equipped with dirt defense gadget. This requires us to cleanse the roller, die, primary shaft and bearing regularly. Clear up the sawdust in ports, gaps and also screw holes, or they might trigger crack of the components.



If you do not utilize the pellet machine for very long time, I recommend you to dispatch the elements as well as clear up the pellets inside the die and the sawdust connected to the mold surface area, incase they end up being tight and also hard to eliminate. On the other hand, the sawdust will certainly absorb water and also accelerate the rust of the parts.



Lubricate the roller, shafts as well as gearbox

Prior to the very first time usage, include lube oil to the gearbox, shafts as well as bearings. In day-to-day usage, you need to lubricate the roller and also major shaft every day, and also lube the gearbox every a fifty percent year. If the roller is short of oil, it will certainly create damage to the bearing and roller shaft, even break down the pellet equipment.



Select suitable size of die

The hole size of the die is from 2.5-10mm, and the 4mm, 6mm and 8mm is one of the most prominent. The dimension of die is determined by the basic materials. If the holes are undersized, the pellet return will certainly be reduced and even no pellets appearing. Meanwhile, they will increase the pressure between the roller as well as die as well as reduce the functioning life of the pellet machine. So you require to seek advice from the sales to pick a suitable die



Readjust the clearance between the roller as well as die.

The roller and also die (level die or ring die) is the core part of the pellet machine. Their clearance influence the pelletizing result as well as the working life. The appropriate clearance is between 0.1 mm and also 0.3 mm. If the clearance is larger than 0.3 mm, the raw product layer will be too thick as well as minimize the pellet yield. If the clearance is less than 0.1 mm, the abrasion of the roller and die will boost, and affect the working life.



In level die pellet equipment, there are adjusting nuts on the 2 sides of the equipment body. Tighten them up and also screw back for 15 ° -30 °. Maintain both screws in balanced settings. After that, you can attach the lock bolts. In ring die pellet machine, ensure the clearance in between each side of the roller and the ring die coincides. In other words, the roller and ring die ought to in the exact same axis, in case the eccentric roller reason abrasion to the ring die.



Place the pellet machine in dry places

To shield the pellet machine from damp, we need to position the pellet equipment in a tidy, completely dry and also ventilated environment. The metal parts are simple to get corrosion under wet condition, and also the electric motor will certainly have shortcut or electric leak. These will reduce the functioning life of the pellet equipment.

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