Notes

How to prolong the working life of a pellet equipment?<br>
Every machine has a specific functioning life. It relies on the wearing parts. In regards to pellet machines, the putting on components includes roller, die (ring die or flat die), bearing, and also gearbox, etc the functioning life of a ring die is 800-1200 hrs, a flat die is 600-800 hours, and a roller is around 1000 hours. The functioning life is determined by the product quality, however likewise influenced by your using behaviors. Correct use and regular upkeep can prolong the working life of a pellet machine.



Feed the pellet equipment with oil mixture

Whenever when you complete pellet production, feed oil combinations (combined sawdust and also used oil) to the pellet machine as well as allow it run for 1-2 minutes, then you can close down the equipment. After this procedure, the die holes are loaded with oil mixture and also will not obtain blocked by the basic materials With this step, you can begin making pellets directly the next time. It can not just save your time however likewise prolong the working life of the pellet machine.



But if you don't make use of the pellet machine for over 1 month, you 'd much better secure the oil mix in the die, or they would obtain set as well as hard to clean up. This is bad for later use.



Control the pureness of resources.

Before starting the machine, see to it there is no contaminants in the feed receptacle. But do not place you hand right into the receptacle when the pellet machine is running. If there is irregular noise in the feed receptacle, you need to shut down the machine and get rid of the foreign matters, as well as start it once again.



See to it there is no rocks, steels, huge wood blocks in the raw products. Condition allowing, mount a Tublar Magnet or a RCYB on the feed receptacle to avoid steels getting involved in the pellet machine. Besides, you can utilize an automatic feeder to achieve consistent feeding, so that the pellet manufacturing is a lot more smooth.



Control the wetness material

Normally, the dampness content of resources need to be 10% -18%. If the moisture material is as well low, the raw materials will certainly be too hard. They will increase the power usage as well as the abrasion of the pellet machine. On the other hand, resources with high moisture material are hard to grate, which will certainly boost the abrasion of the hammer mill. Besides, Journalism and rubbing in the pellet mill will heat up the raw materials and cause the wetness to evaporate. The vaporized dampness will certainly mix with the timber powders and block the holes on the die, hence lowering the pellet production.



Tidy the components frequently

The pelletizing procedure will generate a whole lot timber dust, but the pellet equipment are usually not geared up with dust protection device. This requires us to cleanse the roller, die, major shaft and bearing frequently. Clear up the sawdust in ports, voids and also screw holes, or they may trigger crack of the elements.



If you don't make use of the pellet equipment for very long time, I suggest you to send off the parts and also clear up the pellets inside the die as well as the sawdust connected to the mold surface, incase they end up being rigid and also tough to eliminate. On the other hand, the sawdust will certainly absorb water as well as speed up the corrosion of the parts.



Lube the roller, shafts as well as transmission

Prior to the very first time usage, include lube oil to the gearbox, shafts and also bearings. In daily use, you should oil the roller and primary shaft each day, as well as lube the transmission every a half year. If the roller lacks oil, it will certainly cause damage to the bearing and also roller shaft, even break down the pellet equipment.



Pick ideal size of die

The hole size of the die is from 2.5-10mm, and the 4mm, 6mm as well as 8mm is one of the most popular. The dimension of die is established by the resources. If richi pellet machine are undersized, the pellet return will certainly be low and also no pellets coming out. On the other hand, they will enhance the pressure in between the roller and also die and reduce the functioning life of the pellet machine. So you require to seek advice from the sales to select an appropriate die



Adjust the clearance in between the roller and also die.

The roller and die (level die or ring die) is the core part of the pellet equipment. Their clearance influence the pelletizing result and also the working life. The ideal clearance is between 0.1 mm and 0.3 mm. If the clearance is larger than 0.3 mm, the raw material layer will certainly be as well thick as well as minimize the pellet return. If the clearance is less than 0.1 mm, the abrasion of the roller as well as die will certainly increase, and affect the working life.




In level die pellet equipment, there are adjusting nuts on the 2 sides of the equipment body. Tighten them up and screw back for 15 ° -30 °. Keep both bolts in well balanced placements. After that, you can attach the lock screws. In ring chicken feed machine price , make certain the clearance in between each side of the roller and the ring die is the same. Simply put, the roller as well as ring die should in the same axis, in case the eccentric roller reason abrasion to the ring die.



Area the pellet machine in dry locations

To protect the pellet machine from wet, we require to position the pellet equipment in a clean, completely dry and also aerated atmosphere. The metal parts are easy to get rust under damp condition, and the electric motor will certainly have faster way or electric leakage. These will certainly reduce the functioning life of the pellet machine.

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