Notes

Just how to prolong the functioning life of a pellet machine?<br>
Every equipment has a particular working life. It depends on the putting on parts. In regards to pellet machines, the wearing components consists of roller, die (ring die or flat die), bearing, as well as gearbox, and so on the working life of a ring die is 800-1200 hrs, a level die is 600-800 hours, and also a roller is around 1000 hours. The functioning life is figured out by the product high quality, however additionally affected by your making use of habits. Full Article as well as normal maintenance can prolong the functioning life of a pellet machine.



Feed the pellet machine with oil mix

Each time when you complete pellet production, feed oil blends (combined sawdust as well as made use of oil) to the pellet machine as well as allow it operate for 1-2 minutes, then you can shut down the machine. Hereafter process, the die holes are loaded with oil mix as well as won't obtain blocked by the raw materials With this step, you can start making pellets straight the next time. It can not just conserve your time but additionally prolong the functioning life of the pellet equipment.



But if you don't make use of the pellet equipment for over 1 month, you would certainly better secure the oil mix in the die, or they would certainly obtain set and hard to improve. This is not good for later use.



Control the pureness of raw materials.

Prior to beginning the equipment, make sure there is no contaminants in the feed receptacle. But do not put you hand right into the receptacle when the pellet equipment is running. If there is unusual noise in the feed receptacle, you should shut down the equipment and also get rid of the contaminants, and start it once again.




Ensure there is no stones, steels, huge timber blocks in the raw products. Condition permitting, set up a Tublar Magnet or a RCYB on the feed hopper to stop steels getting involved in the pellet machine. Besides, you can utilize an automated feeder to accomplish consistent feeding, so that the pellet manufacturing is extra smooth.



Control the dampness web content

Normally, the wetness content of basic materials need to be 10% -18%. If the moisture content is as well low, the raw materials will certainly be too hard. They will increase the power consumption and the abrasion of the pellet machine. On the other hand, basic materials with high dampness content are difficult to pulverize, which will certainly raise the abrasion of the hammer mill. Besides, Journalism and friction in the pellet mill will warm up the raw materials as well as trigger the dampness to evaporate. The vaporized dampness will blend with the wood powders and also obstruct the holes on the die, therefore reducing the pellet production.



Tidy the elements routinely

The pelletizing process will certainly produce a whole lot timber dirt, however the pellet equipment are typically not geared up with dirt protection device. This requires us to cleanse the roller, die, major shaft and bearing regularly. Clear up the sawdust in slots, spaces and also screw holes, or they may create fracture of the elements.



If you don't make use of the pellet equipment for long period of time, I recommend you to send off the elements and clear up the pellets inside the die and the sawdust affixed to the mold and mildew surface area, incase they become tight and hard to remove. At the same time, the sawdust will certainly absorb water and also accelerate the deterioration of the components.



Oil the roller, shafts as well as gearbox

Prior to the very first time use, include lubricate oil to the transmission, shafts and bearings. In day-to-day use, you need to oil the roller as well as primary shaft on a daily basis, as well as lubricate the gearbox every a half year. If the roller is short of oil, it will trigger damages to the bearing and also roller shaft, even break down the pellet equipment.



Pick appropriate dimension of die

The hole size of the die is from 2.5-10mm, and also the 4mm, 6mm and 8mm is the most preferred. The size of die is established by the raw materials. If the holes are undersized, the pellet return will be low and also no pellets appearing. Meanwhile, they will enhance the stress in between the roller as well as die and also shorten the working life of the pellet machine. So you require to get in touch with the sales to select an ideal die



Adjust the clearance between the roller and also die.

The roller and die (level die or ring die) is the core part of the pellet machine. Their clearance influence the pelletizing effect and also the functioning life. The suitable clearance is in between 0.1 mm and 0.3 mm. If the clearance is larger than 0.3 mm, the raw product layer will be as well thick and decrease the pellet return. If the clearance is less than 0.1 mm, the abrasion of the roller and die will enhance, as well as affect the working life.



In flat die pellet equipment, there are readjusting nuts on the 2 sides of the equipment body. Tighten used pellet machine for sale up and screw back for 15 ° -30 °. Keep both screws in well balanced positions. Then, you can attach the lock screws. In ring die pellet equipment, ensure the clearance between each side of the roller and also the ring die coincides. To put it simply, the roller and also ring die should in the same axis, in case the eccentric roller reason abrasion to the ring die.



Location the pellet equipment in dry areas

To shield the pellet equipment from moist, we require to put the pellet machine in a tidy, completely dry and ventilated setting. The metal parts are simple to get corrosion under moist problem, and also the electric motor will have faster way or electric leak. These will reduce the functioning life of the pellet machine.

Website: https://boeboer.com/wood-pellet-mill/