Notes

Exactly how to prolong the working life of a pellet equipment?<br>
Every equipment has a particular working life. It relies on the wearing parts. In terms of pellet equipments, the using components consists of roller, die (ring die or level die), bearing, and also transmission, and so on the working life of a ring die is 800-1200 hrs, a level die is 600-800 hours, and also a roller is around 1000 hours. The functioning life is figured out by the product top quality, however likewise affected by your making use of behaviors. Appropriate use and normal upkeep can prolong the functioning life of a pellet machine.



Feed the pellet machine with oil mix


Whenever when you finish pellet manufacturing, feed oil blends (combined sawdust as well as used oil) to the pellet machine as well as allow it run for 1-2 mins, after that you can shut down the machine. Hereafter procedure, the die holes are loaded with oil blend and also will not get blocked by the resources With this step, you can start making pellets straight the following time. It can not just save your time but additionally prolong the working life of the pellet equipment.



However if you don't utilize the pellet machine for over 1 month, you would certainly much better obtain the oil blend in the die, or they would certainly get hardened and also hard to clear up. This is bad for later usage.



Control the pureness of raw materials.

Before beginning the machine, make certain there is no foreign matters in the feed receptacle. However don't place you hand right into the hopper when the pellet equipment is running. If there is unusual sound in the feed receptacle, you ought to close down the machine and remove the foreign matters, as well as begin it again.



Ensure there is no stones, steels, huge wood blocks in the raw products. Condition allowing, set up a Tublar Magnet or a RCYB on the feed receptacle to stop metals entering into the pellet machine. Besides, you can use an automated feeder to accomplish consistent feeding, to ensure that the pellet production is much more smooth.



Control the wetness web content

Normally, the moisture material of resources ought to be 10% -18%. If the moisture content is also reduced, the raw materials will be too difficult. They will certainly increase the power consumption and the abrasion of the pellet machine. On the other hand, raw materials with high moisture material are difficult to pulverize, which will boost the abrasion of the hammer mill. Besides, Journalism as well as rubbing in the pellet mill will certainly warm up the raw products and cause the dampness to vaporize. The evaporated dampness will certainly blend with the timber powders and also obstruct the holes on the die, hence minimizing the pellet production.



Clean the elements consistently

The pelletizing process will certainly produce a great deal timber dust, but the pellet equipment are normally not outfitted with dust defense tool. This needs us to clean up the roller, die, major shaft and bearing routinely. Clear up the sawdust in ports, voids as well as screw holes, or they might cause fracture of the components.



If you do not utilize the pellet equipment for long time, I recommend you to dispatch the parts as well as clear up the pellets inside the die as well as the sawdust attached to the mold and mildew surface area, incase they become tight as well as difficult to get rid of. On the other hand, the sawdust will certainly take in water as well as accelerate the rust of the components.



Lube the roller, shafts as well as gearbox

Prior to the very first time use, include lubricate oil to the transmission, shafts as well as bearings. In you can find out more , you must oil the roller as well as primary shaft everyday, and lubricate the transmission every a half year. If the roller lacks oil, it will certainly cause damage to the bearing and also roller shaft, even break down the pellet equipment.



Select suitable dimension of die

The hole dimension of the die is from 2.5-10mm, and the 4mm, 6mm as well as 8mm is the most preferred. The dimension of die is figured out by the raw materials. If the holes are undersized, the pellet yield will be reduced as well as even no pellets appearing. On the other hand, they will raise the pressure in between the roller and die and also reduce the working life of the pellet machine. So you need to consult the sales to select an ideal die



Adjust the clearance in between the roller as well as die.

The roller and also die (flat die or ring die) is the core part of the pellet equipment. Their clearance influence the pelletizing effect and the working life. The ideal clearance is in between 0.1 mm as well as 0.3 mm. If the clearance is larger than 0.3 mm, the raw material layer will certainly be also thick and decrease the pellet return. If richi pellet machine is less than 0.1 mm, the abrasion of the roller and also die will certainly enhance, as well as influence the functioning life.



In flat die pellet machine, there are changing nuts on the 2 sides of the equipment body. Tighten them up and screw back for 15 ° -30 °. Keep both bolts in well balanced positions. Then, you can attach the lock bolts. In ring die pellet equipment, see to it the clearance between each side of the roller and also the ring die coincides. In other words, the roller and ring die should in the very same axis, in case the eccentric roller cause abrasion to the ring die.



Area the pellet equipment in dry locations

To safeguard the pellet equipment from wet, we need to place the pellet equipment in a tidy, completely dry and aerated environment. The metal components are simple to get rust under damp problem, and also the electric motor will have faster way or electrical leak. alfalfa pellet machine will certainly shorten the functioning life of the pellet equipment.

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