Notes

Exactly how to prolong the functioning life of a pellet machine?<br>
Every machine has a specific working life. It depends on the wearing components. In terms of pellet equipments, the putting on parts consists of roller, die (ring die or flat die), bearing, as well as gearbox, and so on the functioning life of a ring die is 800-1200 hrs, a level die is 600-800 hours, and a roller is around 1000 hours. The functioning life is determined by the item top quality, however likewise affected by your using routines. Appropriate use and also routine maintenance can prolong the working life of a pellet machine.



Feed the pellet equipment with oil blend

Whenever when you end up pellet manufacturing, feed oil combinations (blended sawdust and also made use of oil) to the pellet equipment as well as let it operate for 1-2 minutes, after that you can shut down the equipment. Hereafter procedure, the die openings are full of oil mixture and won't get obstructed by the resources With this action, you can begin making pellets straight the following time. It can not just save your time but likewise prolong the working life of the pellet equipment.



But if you do not make use of the pellet machine for over 1 month, you 'd much better get the oil mix in the die, or they would get set and also hard to clear up. advice is bad for later use.



Control the purity of raw materials.

Before beginning the machine, make sure there is no foreign matters in the feed receptacle. However don't place you hand right into the receptacle when the pellet equipment is running. If there is irregular noise in the feed receptacle, you ought to close down the equipment and remove the foreign matters, as well as begin it once more.



Make sure there is no stones, metals, large wood blocks in the raw products. Problem permitting, mount a Tublar Magnet or a RCYB on the feed hopper to stop steels entering into the pellet equipment. Besides, you can make use of an automatic feeder to accomplish consistent feeding, so that the pellet manufacturing is a lot more smooth.



Control the dampness content

Generally, the wetness material of basic materials ought to be 10% -18%. If the dampness material is too low, the raw products will be also hard. They will boost the power intake as well as the abrasion of the pellet equipment. On the other hand, raw materials with high dampness web content are hard to grate, which will increase the abrasion of the hammer mill. Besides, Journalism and also friction in the pellet mill will heat up the raw materials and create the moisture to vaporize. The evaporated moisture will certainly combine with the wood powders as well as obstruct the holes on the die, therefore minimizing the pellet production.



Tidy the elements consistently

The pelletizing process will certainly generate a lot wood dirt, but the pellet equipment are typically not geared up with dust security device. This needs us to clean up the roller, die, primary shaft as well as bearing consistently. Clear up the sawdust in ports, gaps and also screw holes, or they might trigger fracture of the elements.



If you do not use the pellet machine for long time, I advise you to send off the parts and also clear up the pellets inside the die as well as the sawdust connected to the mold and mildew surface, incase they come to be tight and tough to get rid of. On the other hand, the sawdust will absorb water as well as speed up the corrosion of the elements.



Lube the roller, shafts and also gearbox

Before the first time usage, include lube oil to the gearbox, shafts and also bearings. In day-to-day usage, you need to lube the roller as well as main shaft daily, as well as lube the gearbox every a half year. If the roller lacks oil, it will certainly trigger damage to the bearing and roller shaft, even break down the pellet machine.



Choose appropriate dimension of die


The hole dimension of the die is from 2.5-10mm, and the 4mm, 6mm as well as 8mm is the most prominent. The size of die is determined by the basic materials. If the holes are undersized, the pellet return will certainly be low as well as even no pellets appearing. At the same time, they will boost the pressure in between the roller and die as well as shorten the working life of the pellet equipment. So you require to speak with the sales to choose a suitable die



Adjust the clearance in between the roller as well as die.

The roller as well as die (level die or ring die) is the core part of the pellet machine. Their clearance affect the pelletizing effect as well as the functioning life. The appropriate clearance is between 0.1 mm and 0.3 mm. If the clearance is larger than 0.3 mm, the raw product layer will certainly be as well thick and also minimize the pellet yield. If the clearance is less than 0.1 mm, the abrasion of the roller as well as die will boost, and also influence the functioning life.



In level die pellet machine, there are readjusting nuts on the 2 sides of the machine body. Tighten them up as well as screw back for 15 ° -30 °. Maintain both screws in balanced positions. Then, you can attach the lock screws. In ring die pellet machine, ensure the clearance in between each side of the roller and also the ring die coincides. In other words, the roller and ring die should in the same axis, in case the eccentric roller cause abrasion to the ring die.



Location the pellet machine in dry locations

To protect the pellet equipment from wet, we require to position the pellet equipment in a tidy, completely dry and aerated environment. The metal components are very easy to obtain rust under wet problem, as well as the electric motor will certainly have faster way or electric leakage. https://ekzark.com/biomass-pellet-maker/ will certainly shorten the functioning life of the pellet machine.

Website: https://ekzark.com/biomass-pellet-maker/