Notes

Just how to prolong the working life of a pellet machine?<br>
Every equipment has a specific functioning life. It depends upon the using components. In regards to pellet equipments, the wearing components includes roller, die (ring die or flat die), bearing, and also transmission, etc the working life of a ring die is 800-1200 hours, a level die is 600-800 hrs, as well as a roller is around 1000 hours. The functioning life is established by the product top quality, however likewise affected by your utilizing practices. Appropriate usage and routine upkeep can prolong the functioning life of a pellet machine.



Feed the pellet equipment with oil mix

Every time when you finish pellet production, feed oil blends (mixed sawdust and also made use of oil) to the pellet machine as well as let it run for 1-2 minutes, after that you can shut down the machine. Hereafter procedure, the die holes are loaded with oil mixture and also will not get blocked by the basic materials With this action, you can begin making pellets straight the following time. It can not just save your time but also prolong the working life of the pellet equipment.



Yet if you don't use the pellet equipment for over 1 month, you 'd better get the oil blend in the die, or they would certainly get set and difficult to clear up. This is not good for later use.



Control the pureness of basic materials.

Prior to starting the equipment, ensure there is no contaminants in the feed receptacle. But do not place you hand right into the hopper when the pellet machine is running. If there is abnormal noise in the feed hopper, you ought to shut down the machine and eliminate the contaminants, and start it once again.



Make certain there is no rocks, steels, huge timber obstructs in the raw products. Problem allowing, set up a Tublar Magnet or a RCYB on the feed receptacle to stop steels entering the pellet machine. Besides, you can use an automated feeder to achieve uniform feeding, to ensure that the pellet production is more smooth.



Control the dampness material

Generally, the moisture material of basic materials must be 10% -18%. If the wetness content is too low, the raw materials will certainly be as well difficult. They will certainly enhance the power usage and also the abrasion of the pellet machine. On the other hand, resources with high dampness material are hard to grate, which will boost the abrasion of the hammer mill. Besides, Journalism as well as rubbing in the pellet mill will certainly heat up the raw products and also create the wetness to evaporate. The vaporized wetness will combine with the timber powders as well as block the holes on the die, therefore decreasing the pellet production.



Clean the parts consistently

The pelletizing process will certainly generate a great deal wood dirt, yet the pellet equipment are usually not equipped with dust security device. This requires us to clean the roller, die, major shaft as well as bearing on a regular basis. Clear up the sawdust in ports, spaces as well as screw holes, or they might trigger crack of the components.




If you do not use the pellet machine for very long time, I recommend you to send off the components and also clear up the pellets inside the die and also the sawdust affixed to the mold and mildew surface, incase they end up being stiff and also hard to eliminate. On the other hand, the sawdust will take in water and also accelerate the corrosion of the components.



Lubricate the roller, shafts and also transmission

Prior to the first time use, add lube oil to the transmission, shafts and also bearings. In everyday usage, you ought to lubricate the roller and also major shaft daily, as well as lubricate the transmission every a half year. If the roller lacks oil, it will certainly create damages to the bearing as well as roller shaft, even break down the pellet machine.



Choose appropriate dimension of die

The hole dimension of the die is from 2.5-10mm, and the 4mm, 6mm as well as 8mm is the most prominent. The size of die is figured out by the basic materials. If straw pelletizer are undersized, the pellet return will certainly be reduced and also no pellets appearing. Meanwhile, they will boost the stress between the roller and die and also shorten the functioning life of the pellet machine. So you need to get in touch with the sales to choose a suitable die



Change the clearance between the roller as well as die.

The roller as well as die (level die or ring die) is the core part of the pellet equipment. Their clearance affect the pelletizing result and also the working life. The ideal clearance is between 0.1 mm as well as 0.3 mm. If the clearance is larger than 0.3 mm, the raw product layer will certainly be as well thick as well as reduce the pellet return. If the clearance is less than 0.1 mm, the abrasion of the roller and also die will boost, and also influence the working life.



In level die pellet machine, there are readjusting nuts on the 2 sides of the machine body. Tighten richi pellet machine up and screw back for 15 ° -30 °. Maintain the two screws in well balanced settings. Then, you can secure the lock bolts. In ring die pellet equipment, make sure the clearance in between each side of the roller and also the ring die is the same. To put it simply, the roller and also ring die should in the very same axis, in case the eccentric roller cause abrasion to the ring die.



Area the pellet machine in completely dry areas

To shield the pellet equipment from moist, we need to put the pellet machine in a clean, dry and also aerated setting. The steel parts are simple to get rust under wet condition, and also the electric motor will have shortcut or electric leak. These will certainly shorten the working life of the pellet equipment.

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