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Just how to prolong the working life of a pellet equipment?<br>
Every machine has a specific functioning life. It relies on the putting on parts. In regards to pellet equipments, the putting on components includes roller, die (ring die or level die), bearing, and also transmission, etc the working life of a ring die is 800-1200 hours, a level die is 600-800 hrs, as well as a roller is around 1000 hrs. The functioning life is identified by the product top quality, but also influenced by your using routines. Appropriate use as well as routine upkeep can prolong the functioning life of a pellet machine.



Feed the pellet equipment with oil combination


Every single time when you finish pellet production, feed oil mixes (blended sawdust and made use of oil) to the pellet machine and also allow it run for 1-2 minutes, after that you can close down the machine. After this process, the die holes are filled with oil mix as well as will not get blocked by the resources With this action, you can begin making pellets directly the next time. It can not just conserve your time but likewise prolong the working life of the pellet equipment.



But if you do not use the pellet equipment for over 1 month, you would certainly much better obtain the oil blend in the die, or they would certainly get solidified and difficult to clear. This is not good for later use.



Control the purity of raw materials.

Prior to starting the machine, ensure there is no foreign matters in the feed hopper. However do not place you hand into the receptacle when the pellet machine is running. If there is uncommon sound in the feed hopper, you need to close down the equipment as well as remove the foreign matters, and begin it once more.



Make certain there is no rocks, metals, big timber blocks in the raw products. Problem permitting, set up a Tublar Magnet or a RCYB on the feed receptacle to prevent steels getting into the pellet machine. Besides, you can use an automated feeder to attain consistent feeding, to ensure that the pellet production is much more smooth.



Control the dampness content

Normally, the moisture web content of resources need to be 10% -18%. If the dampness content is as well low, the raw products will certainly be also hard. They will boost the power usage and the abrasion of the pellet equipment. On plastic pellet grinder , resources with high dampness material are tough to grate, which will raise the abrasion of the hammer mill. Besides, Journalism and also friction in the pellet mill will warm up the raw materials and also trigger the dampness to evaporate. The evaporated moisture will combine with the wood powders and obstruct the holes on the die, hence decreasing the pellet production.



Tidy the components consistently

The pelletizing process will certainly create a great deal timber dirt, yet the pellet machine are usually not outfitted with dirt defense tool. This requires us to clean the roller, die, primary shaft as well as bearing on a regular basis. Clear up the sawdust in ports, voids as well as screw holes, or they might cause fracture of the parts.



If you do not use the pellet equipment for long time, I suggest you to dispatch the elements and clear up the pellets inside the die as well as the sawdust affixed to the mold surface area, incase they end up being stiff and also tough to eliminate. On the other hand, the sawdust will certainly absorb water and speed up the rust of the elements.



Lubricate the roller, shafts and also transmission

Prior to the first time use, include lubricate oil to the gearbox, shafts and also bearings. In daily usage, you should lube the roller as well as major shaft each day, and also lubricate the transmission every a half year. If the roller lacks oil, it will certainly cause damage to the bearing as well as roller shaft, even break down the pellet machine.



Choose appropriate dimension of die

The hole dimension of the die is from 2.5-10mm, and the 4mm, 6mm as well as 8mm is the most preferred. The size of die is established by the resources. If the holes are undersized, the pellet yield will certainly be reduced and also even no pellets coming out. On the other hand, they will certainly boost the pressure in between the roller as well as die as well as reduce the functioning life of the pellet machine. So you require to speak with the sales to pick a suitable die



Adjust the clearance in between the roller and also die.

The roller as well as die (level die or ring die) is the core part of the pellet equipment. Their clearance influence the pelletizing result as well as the working life. The suitable clearance is in between 0.1 mm and also 0.3 mm. If the clearance is larger than 0.3 mm, the raw product layer will be also thick as well as reduce the pellet return. If the clearance is less than 0.1 mm, the abrasion of the roller and also die will enhance, as well as affect the working life.



In flat die pellet equipment, there are changing nuts on the 2 sides of the equipment body. Tighten look at here now up as well as screw back for 15 ° -30 °. Maintain the two screws in balanced positions. Then, you can fasten the lock screws. In ring die pellet equipment, make sure the clearance between each side of the roller as well as the ring die is the same. Simply put, the roller and ring die ought to in the same axis, in case the eccentric roller reason abrasion to the ring die.



Area the pellet equipment in dry places

To protect the pellet machine from wet, we need to position the pellet machine in a clean, dry and aerated setting. The steel components are easy to get corrosion under moist problem, and also the electric motor will certainly have shortcut or electric leakage. These will certainly shorten the working life of the pellet equipment.

Read More: https://ekzark.com/floating-fish-feed-making-machine/
     
 
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