Notes

How to prolong the functioning life of a pellet machine?<br>
Every machine has a specific working life. It relies on the putting on parts. In regards to pellet equipments, the using components includes roller, die (ring die or flat die), bearing, as well as gearbox, and so on the working life of a ring die is 800-1200 hrs, a level die is 600-800 hrs, and a roller is around 1000 hrs. The functioning life is identified by the product quality, but also influenced by your making use of behaviors. Appropriate usage and also normal upkeep can prolong the functioning life of a pellet equipment.



Feed the pellet equipment with oil mixture

Whenever when you finish pellet manufacturing, feed oil mixtures (mixed sawdust and used oil) to the pellet machine and allow it operate for 1-2 minutes, then you can shut down the machine. Hereafter process, the die openings are full of oil mixture as well as won't get blocked by the basic materials With this action, you can begin making pellets directly the following time. It can not only conserve your time however also prolong the working life of the pellet equipment.



But if you do not make use of the pellet equipment for over 1 month, you 'd much better secure the oil blend in the die, or they would certainly get hardened and also challenging to improve. This is bad for later use.



Control the pureness of basic materials.

Prior to beginning the equipment, make sure there is no foreign matters in the feed receptacle. However do not put pellet manufacturing equipment into the receptacle when the pellet machine is running. If there is irregular noise in the feed receptacle, you ought to close down the equipment and get rid of the foreign matters, and begin it once again.



Make sure there is no stones, metals, big timber obstructs in the raw products. Problem allowing, set up a Tublar Magnet or a RCYB on the feed receptacle to stop metals getting into the pellet machine. Besides, you can utilize an automatic feeder to achieve uniform feeding, to ensure that the pellet manufacturing is a lot more smooth.



Control the wetness content

Normally, the wetness material of resources should be 10% -18%. If the wetness web content is too low, the raw materials will be too difficult. They will certainly enhance the power intake as well as the abrasion of the pellet equipment. On the other hand, basic materials with high wetness material are hard to grate, which will raise the abrasion of the hammer mill. Besides, Journalism as well as rubbing in the pellet mill will warm up the raw materials and also create the wetness to vaporize. The evaporated moisture will certainly combine with the wood powders and also obstruct the holes on the die, therefore minimizing the pellet production.



Tidy the components on a regular basis

The pelletizing procedure will certainly produce a great deal timber dirt, however the pellet equipment are normally not equipped with dirt protection device. This requires us to clean up the roller, die, primary shaft and also bearing on a regular basis. Clear up the sawdust in ports, voids and screw openings, or they might create crack of the elements.



If you do not use the pellet equipment for long period of time, I advise you to dispatch the elements as well as clear up the pellets inside the die as well as the sawdust attached to the mold and mildew surface, incase they become tight as well as tough to remove. On the other hand, the sawdust will certainly absorb water as well as accelerate the deterioration of the components.



Oil the roller, shafts as well as gearbox

Before the very first time use, add lube oil to the gearbox, shafts and bearings. In day-to-day use, you should lube the roller as well as primary shaft every day, as well as oil the transmission every a half year. If Richi machine is short of oil, it will certainly create damages to the bearing as well as roller shaft, even break down the pellet equipment.



Pick suitable dimension of die

The hole dimension of the die is from 2.5-10mm, and also the 4mm, 6mm as well as 8mm is one of the most prominent. The size of die is identified by the resources. If the holes are undersized, the pellet yield will certainly be low as well as even no pellets coming out. At the same time, they will increase the pressure in between the roller as well as die and reduce the working life of the pellet equipment. So you need to speak with the sales to choose an appropriate die




Adjust the clearance in between the roller as well as die.

The roller and also die (level die or ring die) is the core part of the pellet machine. small pellet mill for sale pelletizing effect and the working life. The ideal clearance is in between 0.1 mm as well as 0.3 mm. If the clearance is larger than 0.3 mm, the raw material layer will certainly be too thick and reduce the pellet yield. If the clearance is less than 0.1 mm, the abrasion of the roller and also die will raise, and affect the working life.



In level die pellet equipment, there are readjusting nuts on the 2 sides of the machine body. Tighten them up and also screw back for 15 ° -30 °. Keep both screws in balanced settings. After that, you can attach the lock bolts. In ring die pellet machine, make sure the clearance between each side of the roller and also the ring die is the same. To put it simply, the roller as well as ring die must in the exact same axis, in case the eccentric roller reason abrasion to the ring die.



Area the pellet machine in completely dry places

To safeguard the pellet machine from wet, we need to position the pellet machine in a tidy, completely dry and aerated setting. The steel components are very easy to obtain rust under moist condition, and also the electric motor will have shortcut or electrical leak. These will reduce the working life of the pellet equipment.

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