Notes

Exactly how to prolong the working life of a pellet machine?<br>
Every equipment has a specific working life. It depends on the putting on parts. In regards to pellet equipments, the wearing parts consists of roller, die (ring die or level die), bearing, and transmission, and so on the functioning life of a ring die is 800-1200 hrs, a level die is 600-800 hours, as well as a roller is around 1000 hrs. The functioning life is identified by the product quality, however also affected by your utilizing routines. Correct usage as well as normal upkeep can prolong the functioning life of a pellet machine.



Feed the pellet machine with oil blend

Every single time when you complete pellet production, feed oil combinations (blended sawdust as well as used oil) to the pellet equipment as well as allow it operate for 1-2 minutes, after that you can shut down the machine. Hereafter procedure, the die holes are loaded with oil mix and will not get obstructed by the resources With this step, you can start making pellets straight the following time. It can not only conserve your time but additionally prolong the functioning life of the pellet equipment.



Yet if you don't make use of the pellet equipment for over 1 month, you 'd better secure the oil mixture in the die, or they would obtain set and also challenging to clear up. This is not good for later usage.



Control the pureness of basic materials.

Prior to starting the machine, make sure there is no foreign matters in the feed hopper. Yet don't place you hand into the receptacle when the pellet equipment is running. If there is irregular sound in the feed receptacle, you should shut down the machine and also remove the contaminants, and also start it once more.



See to it there is no rocks, steels, huge wood blocks in the raw products. Problem permitting, install a Tublar Magnet or a RCYB on the feed hopper to avoid steels entering the pellet equipment. Besides, you can utilize an automatic feeder to achieve uniform feeding, to make sure that the pellet production is a lot more smooth.



Control the dampness material


Usually, the moisture material of basic materials ought to be 10% -18%. If the dampness web content is also reduced, the raw products will be also tough. They will boost the power usage and also the abrasion of the pellet equipment. On the other hand, resources with high moisture content are hard to pulverize, which will certainly raise the abrasion of the hammer mill. Besides, lucerne pellet making machine pressing and friction in the pellet mill will heat up the raw materials and create the wetness to vaporize. The evaporated wetness will blend with the timber powders and also obstruct the holes on the die, thus lowering the pellet manufacturing.



Clean the parts regularly

The pelletizing process will produce a lot timber dust, yet the pellet equipment are normally not equipped with dust protection gadget. This needs us to cleanse the roller, die, major shaft and bearing consistently. Clear up the sawdust in slots, voids and also screw openings, or they may create fracture of the parts.



If you do not make use of the pellet machine for very long time, I recommend you to send off the components as well as clear up the pellets inside the die as well as the sawdust affixed to the mold and mildew surface area, incase they come to be tight and tough to remove. On the other hand, the sawdust will absorb water and also increase the corrosion of the elements.



Oil the roller, shafts and also gearbox

Prior to the very first time use, add lubricate oil to the gearbox, shafts and also bearings. In find out , you ought to lube the roller and major shaft on a daily basis, as well as lube the transmission every a half year. If the roller lacks oil, it will certainly trigger damage to the bearing and roller shaft, even break down the pellet machine.



Choose ideal size of die

The hole size of the die is from 2.5-10mm, as well as the 4mm, 6mm as well as 8mm is the most popular. The size of die is identified by the raw materials. If the holes are undersized, the pellet return will be reduced as well as also no pellets appearing. At the same time, they will enhance the stress between the roller as well as die as well as shorten the working life of the pellet equipment. So you need to seek advice from the sales to choose an appropriate die



Adjust the clearance in between the roller and also die.

The roller and also die (level die or ring die) is the core part of the pellet equipment. Their clearance influence the pelletizing result and the functioning life. The appropriate clearance is in between 0.1 mm and also 0.3 mm. If the clearance is larger than 0.3 mm, the raw material layer will certainly be also thick and also decrease the pellet yield. If the clearance is less than 0.1 mm, the abrasion of the roller and die will certainly increase, and affect the working life.



In flat die pellet equipment, there are adjusting nuts on the 2 sides of the machine body. Tighten them up and screw back for 15 ° -30 °. Maintain both bolts in well balanced positions. Then, you can fasten the lock bolts. In ring die pellet equipment, ensure the clearance in between each side of the roller and also the ring die coincides. To put it simply, the roller and ring die ought to in the very same axis, in case the eccentric roller reason abrasion to the ring die.



Location the pellet machine in dry places

To secure the pellet equipment from moist, we need to position the pellet equipment in a tidy, completely dry as well as ventilated environment. The steel components are simple to get rust under damp condition, and the electric motor will have shortcut or electrical leak. These will reduce the functioning life of the pellet machine.

Read More: https://rajeshrana.net/biomass-pellet-mill-for-sale/