Notes

Just how to prolong the working life of a pellet machine?<br>
Every equipment has a particular working life. It depends upon the wearing components. In regards to pellet equipments, the wearing components consists of roller, die (ring die or level die), bearing, and also gearbox, etc the working life of a ring die is 800-1200 hours, a level die is 600-800 hours, and a roller is around 1000 hrs. The functioning life is established by the item high quality, but likewise influenced by your using practices. Appropriate usage and regular upkeep can prolong the functioning life of a pellet machine.



Feed the pellet equipment with oil mix

Every time when you complete pellet production, feed oil mixes (combined sawdust and also utilized oil) to the pellet machine and let it run for 1-2 mins, then you can close down the machine. Hereafter procedure, the die openings are filled with oil mixture and won't get obstructed by the basic materials With this action, you can start making pellets directly the following time. It can not only save your time yet additionally prolong the working life of the pellet machine.




Yet if you do not utilize the pellet equipment for over 1 month, you 'd better take out the oil mixture in the die, or they would get hardened and challenging to clear up. This is bad for later usage.



Control the purity of resources.

Prior to starting the equipment, ensure there is no foreign matters in the feed receptacle. Yet don't put you hand right into the receptacle when the pellet machine is running. If there is uncommon sound in the feed hopper, you must shut down the equipment as well as remove the foreign matters, as well as begin it once again.



Ensure there is no rocks, metals, huge wood blocks in the raw products. Condition permitting, set up a Tublar Magnet or a RCYB on the feed hopper to prevent steels getting into the pellet equipment. Besides, you can make use of an automatic feeder to accomplish consistent feeding, so that the pellet production is much more smooth.



Control the wetness web content

Typically, the moisture web content of resources ought to be 10% -18%. If the dampness content is too reduced, the raw products will certainly be as well hard. feed pellet machine price will certainly raise the power consumption and the abrasion of the pellet machine. On the other hand, resources with high moisture web content are hard to pulverize, which will enhance the abrasion of the hammer mill. Besides, The pressing as well as friction in the pellet mill will heat up the raw products as well as cause the moisture to vaporize. The vaporized wetness will mix with the timber powders and block the holes on the die, hence reducing the pellet production.



Clean the elements frequently

The pelletizing process will generate a great deal timber dust, however the pellet machine are generally not equipped with dirt defense tool. This needs us to clean up the roller, die, main shaft as well as bearing consistently. Clear up the sawdust in slots, gaps as well as screw openings, or they may trigger fracture of the elements.



If you don't make use of the pellet equipment for very long time, I advise you to dispatch the components as well as clear up the pellets inside the die and also the sawdust connected to the mold surface, incase they come to be stiff and difficult to remove. Meanwhile, the sawdust will certainly absorb water and accelerate the deterioration of the components.



Lube the roller, shafts and also transmission

Prior to the very first time use, add lubricate oil to the transmission, shafts and also bearings. In everyday use, you must lubricate the roller and also main shaft on a daily basis, as well as oil the gearbox every a half year. If the roller is short of oil, it will cause damages to the bearing as well as roller shaft, even break down the pellet machine.



Select appropriate dimension of die

The hole size of the die is from 2.5-10mm, as well as the 4mm, 6mm and 8mm is one of the most popular. The size of die is identified by the raw materials. If the holes are undersized, the pellet return will be low and also even no pellets appearing. At richi pellet , they will enhance the pressure between the roller and also die as well as shorten the functioning life of the pellet machine. So you need to consult the sales to select an appropriate die



Readjust the clearance between the roller as well as die.

The roller and also die (flat die or ring die) is the core part of the pellet equipment. Their clearance influence the pelletizing impact as well as the working life. The appropriate clearance is in between 0.1 mm and also 0.3 mm. If the clearance is larger than 0.3 mm, the raw material layer will certainly be too thick and decrease the pellet return. If the clearance is less than 0.1 mm, the abrasion of the roller and also die will increase, and also influence the working life.



In flat die pellet machine, there are changing nuts on the 2 sides of the equipment body. Tighten them up as well as screw back for 15 ° -30 °. Maintain the two bolts in well balanced positions. Then, you can attach the lock screws. In ring die pellet machine, make sure the clearance in between each side of the roller and the ring die is the same. To put Richi machine , the roller and also ring die must in the very same axis, in case the eccentric roller reason abrasion to the ring die.



Place the pellet machine in dry locations

To safeguard the pellet equipment from wet, we need to position the pellet equipment in a tidy, dry as well as ventilated environment. The metal parts are easy to obtain corrosion under moist condition, as well as the electrical motor will have faster way or electric leakage. These will shorten the functioning life of the pellet machine.

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