Notes

How to prolong the functioning life of a pellet equipment?<br>
Every equipment has a certain functioning life. It depends upon the putting on parts. In regards to pellet equipments, the using components includes roller, die (ring die or level die), bearing, and also gearbox, etc the working life of a ring die is 800-1200 hours, a flat die is 600-800 hours, as well as a roller is around 1000 hrs. The working life is determined by the product quality, but also influenced by your using routines. Appropriate use as well as normal maintenance can prolong the functioning life of a pellet machine.



Feed the pellet machine with oil combination

Every single time when you complete pellet production, feed oil blends (mixed sawdust and also made use of oil) to the pellet equipment and also let it run for 1-2 mins, after that you can close down the machine. Hereafter procedure, the die openings are loaded with oil blend as well as won't obtain blocked by the basic materials With this step, you can start making pellets straight the following time. It can not only conserve your time yet likewise prolong the working life of the pellet machine.




However if you don't utilize the pellet machine for over 1 month, you would certainly much better secure the oil blend in the die, or they would certainly obtain hardened and hard to improve. This is bad for later use.



Control the purity of resources.

Prior to starting the equipment, see to it there is no foreign matters in the feed receptacle. But don't put you hand right into the hopper when the pellet machine is running. If there is straight from the source in the feed receptacle, you should close down the equipment and remove the contaminants, as well as start it again.



Make certain there is no rocks, steels, large wood blocks in the raw products. Problem permitting, mount a Tublar Magnet or a RCYB on the feed hopper to prevent metals getting involved in the pellet machine. Besides, you can make use of an automated feeder to achieve consistent feeding, to make sure that the pellet manufacturing is a lot more smooth.



Control the wetness web content

Typically, the dampness content of basic materials need to be 10% -18%. If the dampness web content is also reduced, the raw products will certainly be also difficult. They will certainly enhance the power usage and also the abrasion of the pellet equipment. On the other hand, basic materials with high moisture web content are hard to pulverize, which will certainly enhance the abrasion of the hammer mill. Besides, Journalism as well as friction in the pellet mill will certainly heat up the raw materials as well as trigger the wetness to evaporate. The vaporized moisture will combine with the timber powders as well as block the holes on the die, hence decreasing the pellet manufacturing.



Clean the components frequently

The pelletizing process will produce a great deal wood dirt, yet the pellet machine are usually not outfitted with dirt protection gadget. This needs us to clean the roller, die, primary shaft as well as bearing regularly. Clear up the sawdust in ports, gaps and screw holes, or they might cause fracture of the parts.



If you do not use the pellet equipment for long period of time, I recommend you to dispatch the components and clear up the pellets inside the die and also the sawdust connected to the mold surface, incase they become stiff and also hard to remove. Meanwhile, the sawdust will certainly absorb water and also accelerate the rust of the parts.



Lubricate the roller, shafts and gearbox

Prior to the first time usage, include lubricate oil to the transmission, shafts as well as bearings. In everyday use, you ought to oil the roller and primary shaft each day, and also lube the gearbox every a half year. If the roller is short of oil, it will certainly create damage to the bearing and also roller shaft, even break down the pellet machine.



Choose appropriate size of die

The hole dimension of the die is from 2.5-10mm, as well as the 4mm, 6mm as well as 8mm is the most preferred. click for info of die is determined by the raw materials. If the holes are undersized, the pellet yield will be reduced and also no pellets coming out. At the same time, they will raise the pressure in between the roller and also die and also reduce the functioning life of the pellet equipment. So you require to speak with the sales to choose an ideal die



Change the clearance in between the roller as well as die.

The roller and die (level die or ring die) is the core part of the pellet equipment. Their clearance influence the pelletizing impact and also the functioning life. The suitable clearance is in between 0.1 mm and 0.3 mm. If the clearance is larger than 0.3 mm, the raw material layer will be as well thick as well as decrease the pellet yield. If the clearance is less than 0.1 mm, the abrasion of the roller and also die will enhance, and also influence the working life.



In level die pellet equipment, there are readjusting nuts on the 2 sides of the equipment body. Tighten them up and also screw back for 15 ° -30 °. Maintain the two bolts in well balanced placements. Then, you can secure the lock screws. In ring die pellet machine, make sure the clearance between each side of the roller and also the ring die coincides. Simply put, the roller and ring die should in the very same axis, in case the eccentric roller cause abrasion to the ring die.



Location the pellet machine in dry places

To protect the pellet machine from wet, we require to put the pellet equipment in a tidy, dry and ventilated environment. The metal parts are easy to obtain corrosion under wet condition, as well as the electric motor will have faster way or electric leak. These will certainly reduce the working life of the pellet machine.

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