Notes

Just how to prolong the functioning life of a pellet equipment?<br>
Every equipment has a certain working life. It relies on the wearing components. In terms of pellet equipments, the wearing parts includes roller, die (ring die or flat die), bearing, and also transmission, and so on the functioning life of a ring die is 800-1200 hrs, a flat die is 600-800 hours, and also a roller is around 1000 hrs. The working life is identified by the product top quality, but additionally affected by your utilizing habits. Proper usage as well as routine upkeep can prolong the functioning life of a pellet equipment.



Feed the pellet machine with oil blend

Every single time when you end up pellet manufacturing, feed oil blends (blended sawdust as well as made use of oil) to the pellet machine and also allow it run for 1-2 minutes, after that you can shut down the equipment. Hereafter procedure, the die holes are full of oil blend and will not obtain obstructed by the resources With this step, you can begin making pellets straight the following time. Richi machinery can not only save your time however additionally prolong the working life of the pellet equipment.



But if you do not use the pellet equipment for over 1 month, you 'd better get the oil mixture in the die, or they would get solidified and also difficult to clear up. This is bad for later usage.



Control the pureness of raw materials.

Prior to starting the equipment, make certain there is no contaminants in the feed hopper. Yet don't place you hand right into the hopper when the pellet machine is running. If there is irregular noise in the feed receptacle, you ought to close down the equipment and also get rid of the contaminants, and start it once more.



See to it there is no stones, metals, big timber obstructs in the raw materials. Condition allowing, install a Tublar Magnet or a RCYB on the feed receptacle to avoid metals getting into the pellet machine. Besides, you can utilize an automatic feeder to accomplish uniform feeding, to make sure that the pellet manufacturing is a lot more smooth.



Control the wetness web content

Usually, the wetness web content of resources must be 10% -18%. If the wetness web content is as well reduced, the raw materials will certainly be as well tough. They will certainly boost the power intake and also the abrasion of the pellet machine. On the other hand, basic materials with high wetness content are difficult to grate, which will raise the abrasion of the hammer mill. Besides, animal feed pellet machine price and also friction in the pellet mill will heat up the raw products and create the dampness to vaporize. The vaporized moisture will mix with the timber powders as well as obstruct the holes on the die, hence decreasing the pellet manufacturing.



Clean the elements on a regular basis

The pelletizing procedure will generate a lot timber dirt, yet the pellet equipment are normally not geared up with dirt protection device. This needs us to clean up the roller, die, primary shaft and also bearing regularly. Clear up the sawdust in slots, spaces as well as screw holes, or they may trigger fracture of the components.



If you don't utilize the pellet equipment for long time, I suggest you to send off the components as well as clear up the pellets inside the die and the sawdust connected to the mold and mildew surface area, incase they become rigid and also hard to get rid of. On the other hand, the sawdust will certainly soak up water as well as speed up the corrosion of the elements.



Lubricate the roller, shafts and gearbox

Before the very first time use, include lubricate oil to the transmission, shafts and bearings. In daily usage, you must lube the roller and primary shaft on a daily basis, and also lubricate the transmission every a half year. If the roller lacks oil, it will certainly trigger damage to the bearing and roller shaft, even break down the pellet equipment.



Choose appropriate dimension of die

The hole size of the die is from 2.5-10mm, as well as the 4mm, 6mm as well as 8mm is the most prominent. The dimension of die is established by the raw materials. If the holes are undersized, the pellet return will be low and also even no pellets appearing. On the other hand, they will raise the pressure between the roller and also die as well as shorten the working life of the pellet equipment. So you require to consult the sales to pick an appropriate die



Readjust the clearance between the roller as well as die.


The roller as well as die (level die or ring die) is the core part of the pellet equipment. Their clearance affect the pelletizing impact as well as the working life. The suitable clearance is in between 0.1 mm as well as 0.3 mm. If the clearance is larger than 0.3 mm, the raw material layer will certainly be as well thick and also lower the pellet return. If the clearance is less than 0.1 mm, the abrasion of the roller and die will boost, and also influence the working life.



In flat die pellet machine, there are adjusting nuts on the 2 sides of the machine body. Tighten them up and screw back for 15 ° -30 °. Maintain both screws in well balanced positions. After that, you can fasten the lock screws. In ring die pellet machine, make certain the clearance in between each side of the roller and the ring die is the same. Simply put, the roller as well as ring die must in the very same axis, in case the eccentric roller reason abrasion to the ring die.



Location the pellet equipment in dry areas

To shield the pellet equipment from moist, we require to position the pellet machine in a clean, completely dry and aerated setting. The steel components are simple to obtain rust under moist condition, as well as the electrical motor will have shortcut or electric leak. These will certainly reduce the working life of the pellet machine.

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